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dx.doi.org/ 10.18577/2307-6046-2018-0-2-1-1

УДК 669.245

Bakradze M.M., Volkov A.M., Shestakova A.A., Letnikov M.N., Bubnov M.V.

THE FEATURES OF THE GRAINS SIZE CHANGING IN THE P/M Ni-BASE SUPERALLOY FOR DISKS APPLICATION PRODUCED VIA DIFFERENT TECHNOLOGIES

The processes of grain growth in the Ni-base superalloy are reviewed. The powder was produced via argon atomization and plasma rotating electrode process. The changing of grain size during solution treatment with various temperatures directly after hot isostatic pressing (HIP) and also after isothermal forging of the compacted material are analyzed. It is shown that grains of the material from argon atomization powder grow slower in comparison with the material from PREP-powder. More intensive grain growth during the increase of solutioning temperature is observed in the case of additional plastic deformation of the compacted material.

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dx.doi.org/ 10.18577/2307-6046-2018-0-2-2-2

УДК 669.018.44:669.245

Sidorov V.V., Petrov D.N., Kosenkov O.M., Gorunov A.V.

TESTING EXPRESS-METHODS FOR DETERMINING THE OXYGEN CONTENT IN THE COMPLEXLY ALLOYED NICKEL MELTS UNDER VACUUM INDUCTION MELTING PROCESS WITH THE USE OF OXYGEN PROBES

The technique provides ultra-low oxygen content in the process of smelting complex alloyed heat-resistant nickel alloys with special oxygen probes. This technique allows rapid and efficiently manage the processes of regulating the concentration of oxygen in the melt. Tested the developed method for installing in the melting of nickel-based superalloys. The technique of determining the oxygen content in the melt at can also be used for other, including newly developed alloys.

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dx.doi.org/ 10.18577/2307-6046-2018-0-2-3-3

УДК 621.791

Stolyankov Yu.V., Lukin V.I., Afanasiev-Khodykin A.N.

THIN-WALLED STRUCTURAL COMPONENT SOLDERING BY AMORPHOUS TAPE SOLDER VPr51

In the article some peculiar structure features and properties of the amorphous tape solder on the basis of the nickel alloy (VPr51) are provided. The solder engineered for the thin-walled structural component brazing made from stainless steels and nickel-based alloys. Some data related to the solder alloy composition, its brazing conditions (i. e. temperature and delay time), technological properties (flowing and wetting), erosive activity to the stainless steels and strength characteristics of soldered joints are brought here in the article as well.

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Reference list

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18. Stolyankov Yu.V., Gulyaev I.N., Aleksashin V.M., Antyufeeva N.V. Amorfnye metallicheskie materialy v sostave pezoelektricheskih sloistyh elementov-aktyuatorov [Amorphous metal materials in piezoelectric laminated actuators components] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №4. St. 03. Available at: http://viam-works.ru (accessed: December 20, 2017). DOI: 10.18577/2307-6046-2015-0-4-3-3.

dx.doi.org/ 10.18577/2307-6046-2018-0-2-4-4

УДК 669.715

Eroshkin S.G., Dynin N.V.

EXPERIENCE IN THE DEVELOPMENT AND PRODUCTION OF REFERENCE MATERIALS OF COMPOSITION OF ALUMINUM ALLOY D1, D16

Methods of spectral analysis are widely used on the production of aluminum alloys to determine the chemical composition of the melted material. For calibration of spectrometres are used certified reference materials (CRMs) of alloy composition. Uncertainty of certified values of CRM significantly affect on the accuracy of quantitative analysis. FSUE «VIAM» develops and produces certified reference materials. The wide use of aluminum alloys in various industries determines the demand for aluminum alloy CRM and the relevance of the work on the development and production of CRM aluminum alloys. In this work we present the results of a study of the material composition of the alloy blanks CRM D1, D16 and attestation results. The characteristic of calibration dependences obtained on spectrometers of two types is given.

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Reference list

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dx.doi.org/ 10.18577/2307-6046-2018-0-2-5-5

УДК 669.017.165: 669.295

Novak A.V., Alexeev E.B., Ivanov V.I., Dzunovich D.А.

THE STUDY OF THE QUENCHING PARAMETERS INFLUENCE ON STRUCTURE AND HARDNESS OF ORTHORHOMBIC TITANIUM ALUMINIDE ALLOY VТI-4

The results of orthorhombic alloy VTI-4 research are given. To clarify the alloy position on the Ti–Al–Nb state diagram, it is suggested to perform a calculation of the β-stabilizing elements contribution relative to the niobium. The microstructure change was studied as a function of quenching temperatures corresponding to different phase regions. The dependence of the material hardness on the structure-phase state was studied. It was found that a decrease in the quenching temperature leads to an increase in the hardness values, which is due to the release of the ordered O-phase and a decrease in the volume fraction of the plastic β-phase.

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Reference list

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15. Sposob izgotovleniya pokovok iz titanovyh splavov: a. s. 1476715 SSSR. №4279766/27 [Way of manufacturing of forgings from titanium alloys: copyright certificate 1476715 USSR. No. 4279766/27]; zayavl. 07.07.87; opubl. 10.06.99.
16. Germann L., Banerjee D., Guedou J.Y., Strudel J.-L. Microstructure – Property Relationships in Newly Developed Multiphase Ti2AlNb-Based Titanium Aluminides // Titanium’2003: Science and Technology: Proc.10th World Conf. on Titanium. Hamburg, 2003. P. 2137–2144.
17. Boehlert C.J., Majumdar B.S., Seetharaman V., Miracle D.B. Part I. The microstructural evolution in Ti-Al-Nb O + Bcc orthorhombic alloys // Metallurgical and Materials Transactions A: Physical Metallurgy and Material Science. 1999. Vol. 30 (9). P. 2305–2323.
18. Rosenberg H.W. Titanium Alloying in Theory and Practice // The Science, Technology and Application of Titanium: Proceedings of an International Conference. Pergamon Press, Oxford, 1970. P. 851–860.
19. Kolachev B.A., Elagin V.I., Livanov V.A. Metallovedenie i termicheskaya obrabotka cvetnyh metallov i splavov. 4-e izd. [Metallurgical science and thermal processing of non-ferrous metals and alloys. 4th ed.]. M.: MISiS, 2005. 432 s.
20. Kolachev B.A., Polkin I.S., Talalaev V.D. Titanovye splavy raznyh stran [Titanium alloys of the different countries]. M.: VILS, 2000. 316 s.

dx.doi.org/ 10.18577/2307-6046-2018-0-2-6-6

УДК 678.067.5

Shuldeshov Е.М., Kraev I.D., Petrova A.P.

POLYMERIC SOUND-ABSORBING MATERIAL DESIGN FOR ENVIRONMENTAL NOISE ABATEMENT OF AIRCRAFT ENGINES

In this article questions of noise abatement of civil air vehicles, being actual in the light of toughening of requirements for environmental noise, are considered. The way of improvement of mass and acoustic characteristics of NDC through application of sound-absorbing material design (instead of glass-fiber-reinforced honeycomb) with a porous insert characterized by the preset thickness and located at a certain height is offered. The manufacturing technology of similar materials as well as characteristics of the produced material are shortly described.

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Reference list

1. Kopev V.F., Munin A.G., Ostrikov N.N. Problemy sozdaniya perspektivnyh magistralnyh samoletov, sposobnyh udovletvoryat normam IKAO po shumu na mestnosti [Problems of creation of the perspective main airplanes, capable to satisfy to norms of ICAO on noise on the district] // Trudy CAGI. 2014. №2739. S. 3.
2. Kablov E.N. Iz chego sdelat budushhee? Materialy novogo pokoleniya, tehnologii ih sozdaniya i pererabotki – osnova innovacij [Of what to make the future? Materials of new generation, technology of their creation and processing – basis of innovations] // Krylya Rodiny. 2016. №5. S. 8–18.
3. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
4. Kablov E.N. Materialy novogo pokoleniya [Materials of new generation] // Zashhita i bezopasnost. 2014. №4. S. 28–29.
5. Petrovа A.P., Dementyevа L.A., Lukina N.F., Chursova L.V. [Adhesive binders for polymer composite materials based on carbon- and glass fillers] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №9. St. 11. Available at: http://www.viam-works.ru (accessed: December 11, 2017). DOI: 10.18577/2307-6046-2015-0-9-11-11
6. Lukina N.F., Petrova A.P., Muhametov R.R., Kogtjonkov A.S. Novye razrabotki v oblasti kleyashhih materialov aviacionnogo naznacheniya [New developments in the field of adhesive aviation materials] // Aviacionnye materialy i tehnologii. 2017. №S. S. 452–459. DOI: 10.18577/2071-9140-2017-0-S-452-459.
7. Zhelezina G.F., Shuldeshova P.M. Konstrukcionnye organoplastiki na osnove plenochnyh kleev [Influence of range of high-intensity source of sound on sound-proof properties of facings of resonance type] // Klei. Germetiki. Tehnologii. 2014. №2. S. 9–14.
8. Nefedov N.I., Haskov M.A., Petrova A.P., Buznik V.M. Issledovanie termicheskih svojstv ftorparafinov i gidrofobnyh pokrytij na ih osnove [Study of the thermal properties of fluorinated paraffins and hydrophobic coatings on their base] // Trudy VIAM: elektron. nauch.-tehnich. zhurnal. 2017. №2. St. 11. Available at: http://www.viam-works.ru (accessed: December 11, 2017). DOI: 10.18577/2307-6046-2017-0-2-11-11.
9. Kucherovskij A.I., Shul'deshova P.M., Zhelezina G.F., Gulyaev I.N. Razrabotka sistemy zashhity setchatoj konstrukcii fyuzelyazha ot negativnyh vozdejstvij vneshnih faktorov [Constructional organoplasty on the basis of film glues] // Vse materialy. Enciklopedicheskij spravochnik. 2016. №9. S. 29–35.
10. Shuldeshova P.M., Zhelezina G.F. Vliyanie atmosfernyh uslovij i zapylennosti sredy na svojstva konstrukcionnyh organoplastikov [An influence of atmospheric condition and dust loading on properties of structural organic plastics] // Aviacionnye materialy i tehnologii. 2014. №1. S. 64–68. DOI: 10.18577/2071-9140-2014-0-1-64-68.
11. Sobolev A.F., Ushakov V.G., Filippova R.D. Zvukopogloshhayushhie konstrukcii gomogennogo tipa dlya kanalov aviacionnyh dvigatelej [Sound-proof designs of homogeneous type for channels of aircraft engines] // Akusticheskij zhurnal. 2009. T. 55. №6. S. 749–759.
12. Platonov M.M., Zhelezina G.F., Nesterova T.A. Poristovoloknistye polimernye materialy dlya izgotovleniya shirokodiapazonnyh ZPK i issledovanie ih akusticheskih svojstv [Porous fibrous polymer materials for wide range sound absorbing structures and investigation of their acoustical properties] // Trudy VIAM: elektron. nauch-tehnih. zhurn. 2014. №6. St. 09. Available at: http://viam-works.ru (accessed: December 11, 2017). DOI: 10.18577/2307-6046-2014-0-6-9-9.
13. Shuldeshova P.M., Zhelezina G.F., Soloveva N.A., Shuldeshov E.M. Aramidnye organoplastiki dlya zvukopogloshhayushhih konstrukcij [Aramide organoplasty for sound-proof designs] // Voprosy materialovedeniya. 2016. №4. S. 42–49.
14. Shashkeev K.A., Shuldeshov E.M., Popkov O.V., Kraev I.D., Yurkov G.Yu. Poristye zvukopogloshhayushhie materialy (obzor) [Porous sound-absorbing materials (review)] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №6. St. 06. Available at: http://www.viam-works.ru (accessed: December 11, 2017). DOI: 10.18577/2307-6046-2016-0-6-6-6.
15. Polimernyj zvukopogloshhayushhij material i sposob izgotovleniya: pat. 2612674 Ros. Federaciya [Polymeric sound-proof material and way of manufacturing: pat. 2612674 Rus. Federation]; opubl. 13.03.17.
16. Obrazcova E.P., Kraev I.D., Shuldeshov E.M., Yurkov G.Yu. Gibridnye funkcionalnye materialy, sochetayushhie v sebe zvukopogloshhayushhie i radiopogloshhayushhie svojstva [The hybrid functional materials combining sound-proof and radio absorbing properties] // Materialovedenie. 2016. №12. S. 19–24.
17. Ipatov M.S., Ostroumov M.N., Sobolev A.F. Vliyanie spektra vysokointensivnogo istochnika zvuka na zvukopogloshhayushhie svojstva oblicovok rezonansnogo tipa [Influence of range of high-intensity source of sound on sound-proof properties of facings of resonance type] // Akusticheskij zhurnal. 2012. T. 58. №4. S. 465–472.

dx.doi.org/ 10.18577/2307-6046-2018-0-2-7-7

УДК 621.74.045

Vlasova K.A., Klyukvina T.D., Leonov A.A., Larionov S.A.

INTERACTION OF MODEL COMPOSITIONS WITH PLASTIC EQUIPMENT MADE USING 3D PRINTING TECHNOLOGY

This article discusses the interaction of the model composition and plastic equipment. An experiment was conducted with the participation of three model compositions, different in composition and properties, using the example of a thin-walled shaped casting of «Kronstejn» component, manufactured by investment casting. Differences in the tendency of model compositions to form shrinkage shells were revealed. A comparative analysis of the experimental results was carried out. Based on the results of the experiment, the optimal model composition for the production of «Kronstein» casting model was selected.

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Reference list

1. Ivanov V.N., Kazennov S.A., Kurchman B.S. i dr. Lite po vyplavlyaemym modelyam. 3-e izd., pererab. i dop. [Investment casting. 3rd prod., reslave. and additional. 3rd ed., rev. and add.]. M.: Mashinostroenie, 1984. 408 s.
2. Truhov A.P., Sorokin A.Yu., Ershov M.Yu. i dr. Tehnologiya litejnogo proizvodstva: Lite v peschanye formy: ucheb. [Technology of foundry production: Sand casting: textbook]. M.: Akademiya, 2005. 528 s.
3. Ivanov V.N. Slovar-spravochnik po litejnomu proizvodstvu [The dictionary reference on foundry production]. M.: Mashinostroenie, 1990. 384 s.
4. Metally i splavy: spravochnik / pod red. Yu.P. Solnceva [Metals and alloys: directory / ed. by Yu.P. Solncev]. SPb.: Professional, Mir i semya, 2003. 1066 s.
5. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
6. Duyunova V.A., Volkova E.F., Uridiya Z.P., Trapeznikov A.V. Dinamika razvitiya magnievyh i litejnyh alyuminievyh splavov [Dynamics of the development of magnesium and cast aluminum alloys] // Aviacionnye materialy i tehnologii. 2017. №S. S. 225–241. DOI: 10.18577/2071-9140-2017-0-S-225-241.
7. Kablov E.N. Aviakosmicheskoe materialovedenie [Aerospace materials science] // Vse materialy. Enciklopedicheskij spravochnik. 2008. №3. S. 2–14.
8. Kablov E.N. Additivnye tehnologii – dominanta nacionalnoj tehnologicheskoj iniciativy [The additive technologies – dominant of national technological initiative] // Intellekt i tehnologii. 2015. №2 (11). S. 52–55.
9. Petrova G.N., Sapego Yu.A., Larionov S.A., Platonov M.M., Laptev A.B. Pozharobezopasnye termoplastichnye materialy dlya 3D-tehnologii [Fireproof thermoplastic materials for 3D-technologies] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2017. №9 (57). St. 07. Available at: http://www.viam-works.ru (accessed: January 29, 2018). DOI: 10.18577/2307-6046-2017-0-9-7-7.
10. Petrova G.N., Larionov S.A., Sapego Yu.A., Platonov M.M. Reologicheskie svojstva termoplastichnoj kompozicii na osnove polikarbonata: zavisimost ot temperatury pererabotki; vliyanie na mehanicheskie harakteristiki i razmernuyu stabilnost obektov, sozdannyh po FDM-tehnologii [Rheological properties of the thermoplastic composition with a reduced fire hazard polycarbonate-based: depending on the temperature processing; effect on mechanical properties and stability dimension objects created software FDM-technology] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2017. №4. St. 09. Available at: http://viam-works.ru (accessed: January 29, 2018). DOI: 10.18577/2307-6046-2017-0-4-9-9.
11. Lakedemonskij A.V., Kvasha F.S., Mendeleev Ya.I. i dr. Litejnye defekty i sposoby ih ustraneniya [Foundry defects and ways of their elimination]. M.: Mashinostroenie, 1972. 152 s.
12. Ozerov V.A., Garanin V.F. Lite povyshennoj tochnosti po razovym modelyam: ucheb. posobie [Enhanced accuracy molding on one-time models: manual]. M.: Vysshaya shkola, 1988. 87 s.
13. Petrova G.N., Larionov S.A., Platonov M.M., Perfilova D.N. Termoplastichnye materialy novogo pokoleniya dlya aviacii [Thermoplastic materials of new generation for aviation] // Aviacionnye materialy i tehnologii 2017. №S. S. 420–436. DOI: 10.18577/2071-9140-2017-0-S-420-436.
14. Kablov E.N. Sovremennye materialy – osnova innovacionnoj modernizacii Rossii [Modern materials – basis of innovative modernization of Russia] // Metally Evrazii. 2012. №3. S. 10–15.
15. Ospennikova O.G. Issledovanie vliyaniya napolnitelej na svojstva i stabilnost modelnyh kompozicij, vybor optimalnyh sostavov [Influence research of fillers on properties and stability of modelling compositions, a choice of optimum structures] // Aviacionnye materialy i tehnologii. 2014. №3. S. 14–17. DOI: 10.18577/2071-9140-2014-0-3-14-17.
16. Ospennikova O.G. Issledovanie i razrabotka parametrov tehnologicheskogo processa izgotovleniya modelej iz modelnyh kompozicij na osnove sinteticheskih voskov [Research and working out of parametres of technological process of manufacturing of models from modelling compositions on the basis of synthetic waxes] // Aviacionnye materialy i tehnologii. 2014. №3. S. 18–21. DOI: 10.18577/2071-9140-2014-0-3-18-21.

dx.doi.org/ 10.18577/2307-6046-2018-0-2-8-8

УДК 669.018.95

Stoyakina E.A., Kurbatkina E.I., Simonov V.N., Kosolapov D.V., Gololobov A.V.

MECHANICAL PROPERTIES OF ALUMINIUM-MATRIX COMPOSITE MATERIALS REINFORСED WITH SiC PARTICLES, DEPENDING ON THE MATRIX ALLOY (review)

The paper reviews the mechanical properties of existing low-filled alumo-matrix composite materials with matrices of aluminum alloys 6XXX (6061, 6063, 6092), 2XXX (2024, 2009), 7XXX (7075, 7050) series and different percentages of silicon carbide hardening particles. The dependence of the change in properties is shown with a change in the percentage content of hardening particles in aluminum-matrix composite materials with different matrix alloys. It is shown that aluminum composites with matrix aluminum alloys 7XXX series have maximal mechanical characteristics. The chemical and phase compositions of matrix alloys are considered. Also, details and constructions, which are made of alumo-matrix composite materials, are considered.

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Reference list

1. Kablov E.N. Aviacionnoe materialovedenie v XXI veke. Perspektivy i zadachi [Aviation materials science in the XXI century. Perspectives and tasks] // Aviacionnye materialy. Izbrannye trudy «VIAM» 1932–2002. M.: MISIS–VIAM, 2002. S. 23–47.
2. Kablov E.N. Osnovnye itogi i napravleniya razvitiya materialov dlya perspektivnoj aviacionnoj tehniki [The main results and the directions of development of materials for perspective aviation engineering] // 75 let. Aviacionnye materialy. Izbrannye trudy «VIAM» 1932–2007. M.: VIAM, 2007. S. 20–26.
3. Alyuminievye splavy v aviakosmicheskoj tehnike / pod obshh. red. E.N. Kablova [Aluminum alloys in aerospace equipment / gen. ed. by E.N. Kablov]. M.: Nauka, 2001. 192 s.
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5. Duyunova V.A., Volkova E.F., Uridiya Z.P., Trapeznikov A.V. Dinamika razvitiya magnievyh i litejnyh alyuminievyh splavov [Dynamics of the development of magnesium and cast aluminum alloys] // Aviacionnye materialy i tehnologii. 2017. №S. S. 225–241. DOI: 10.18577/2071-9140-2017-0-S-225-241.
6. Prusov E.S., Panfilov A.A., Kechin V.A. Perspektivy primeneniya alyumomatrichnyh kompozicionnyh splavov v mashinostroenii [Perspectives of application of alyumomatrichny composition alloys in mechanical engineering] // Litejshhik Rossii. 2012. №9. S. 16–19.
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8. Grashhenkov D.V. Strategiya razvitiya nemetallicheskih materialov, metallicheskih kompozicionnyh materialov i teplozashhity [Strategy of development of non-metallic materials, metal composite materials and heat-shielding] // Aviacionnye materialy i tehnologii. 2017. №S. S. 264–271. DOI: 10.18577/2071-9140-2017-0-S-264-271.
9. Kablov E.N., Shchetanov B.V., Grashhenkov D.V., Shavnev A.A., Nyafkin A.N. Metallomatrichnye kompozicionnye materialy na osnove Al–SiC [Metalmatrix composite materials on the basis of Al–SiC] // Aviacionnye materialy i tehnologii. 2012. №S. S. 373–380.
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12. Sidorov D.V., Shherbakova G.I. Vysokotehnologichnye komponenty kompozicionnyh materialov i specialnye volokna dlya shirokogo spektra primeneniya [Hi-tech components of composite materials and special fibers for application broad spectrum] // Himicheskaya tehnologiya. 2016. T. 17. №4. S. 183–192.
13. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
14. Knowles A.J., Jiang X., Galano M., Audebert F. Microstructure and mechanical properties of 6061 Al alloy based composites with SiC nanoparticles // Journal of Alloys and Compounds. 2014. Vol. 615. P. S401–S405.
15. Yao X., Zheng Y.F., Liang J.M. Microstructures and tensile mechanical properties of an ultrafine grained AA6063–5vol% SiC metal matrix nanocomposite synthesized by powder metallurgy // Materials Science and Engineering: A. 2015. Vol. 648. Р. 225–234.
16. Alyuminievye kompozicionnye materialy [Aluminum composite materials]. Available at: http:www.dwa-usa.com (accessed: January 18, 2018).
17. Li P.B., Chen T.J., Qin H. Effects of mold temperature on the microstructure and tensile properties of SiC p/2024 Al-based composites fabricated via powder thixoforming // Materials & Design. 2016. Vol. 112. P. 34–45.
18. Erdemir F., Canakci A., Varol T. Microstructural characterization and mechanical properties of functionally graded Al2024/SiC composites prepared by powder metallurgy techniques // Transactions of Nonferrous Metals Society of China. 2015. Vol. 25. P. 3569–3577.
19. Liu P., Wang A., Xie J., Hao S. Characterization and evaluation of interface in SiCp/2024 Al composite // Transactions of Nonferrous Metals Society of China. 2015. Vol. 25. P. 1410−1418.
20. Majzoobi G.H., Atrian A., Bakhtiari H. Evaluation of mechanical properties of Al7075/SiC Nanocomposite Fabricated by Hot Uniaxial Pressing // Proceeding of the 5th International Conference on Nanostructures (ICNS5). March 2014. Available at: http://www.academia.edu/27325070/Evaluation_of_Mechanical_Properties_of_Al7075_SiC_Nanocomposite_Fabricated_by_Hot_Uniaxial_Pressing (January 23, 2018).

dx.doi.org/ 10.18577/2307-6046-2018-0-2-9-9

УДК 678.067.5

Melnikov D.A., Khaskov M.A., Guseva M.A., Antyufeeva N.V.

TO THE QUESTION OF THE DEVELOPMENT OF PRESSING MODE FOR LAMINATED PCMs BASED ON PREPREG

The main approaches and methods for determining the optimal temperature-time regimes for pressing laminated PCM based on prepregs are presented. The main stages of pressing regimes of layered PCM based on prepregs are considered from the point of view of the three main technological parameters of pressing (temperature, pressure, time). The pressing regimes for fiberglass PCM based on a melt epoxy binder fiberglass prepreg has been selected. It was shown that correction of pressing regimes depends on thickness of the molded workpiece. Investigations of the process of curing the prepreg at different heating rates on DSC have been carried out and the kinetic parameters of the binder curing reaction have been calculated. The simultaneous solutions of heattrausfer and chemical problems are carried out to take into account the thickness of the composite.

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Reference list

1. Kablov E.N. V istorii VIAM Petr Dementev zanimaet osoboe mesto [In the history of VIAM Peter Dementyev takes special place] // Krylya Rodiny. 2017. №1. S. 1–2.
2. Kablov E.N. Aviacionnoe materialovedenie v XXI veke. Perspektivy i zadachi [Aviation materials science in the XXI century. Perspectives and tasks] // Aviacionnye materialy. Izbrannye trudy VIAM 1932–2002. M.: MISIS–VIAM. 2002. S. 23–47.
3. Kablov E.N. Materialy dlya aviakosmicheskoj tehniki [Materials for aerospace equipment] // Vse materialy. Enciklopedicheskij spravochnik. 2007. №5. S. 7–27.
4. Kurnosov A.O., Vavilova M.I., Melnikov D.A. Tehnologii proizvodstva steklyannyh napolnitelej i issledovanie vliyaniya appretiruyushhego veshhestva na fiziko-mehanicheskie harakteristiki stekloplastikov [Manufacturing technologies of glass fillers and study of effects of finishing material on physical and mechanical properties of fiberglass plastics] // Aviacionnye materialy i tehnologii. 2018. №1. S. 64–70. DOI: 10.18577/2071-9140-2018-0-1-64-70.
5. Kablov E.N. Rol himii v sozdanii materialov novogo pokoleniya dlya slozhnyh tehnicheskih sistem [Chemistry role in creation of materials of new generation for complex technical systems] // Tez. dokl. XX Mendeleevskogo sezda po obshhej i prikladnoj himii v 5 t. Ekaterinburg: UrO RAN, 2016. T. 4. S. 25–26.
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8. Dmitriev O.S., Mishhenko S.V., Dmitriev A.O. Metod issledovaniya parametrov techeniya svyazuyushhego pri otverzhdenii kompozitov [Method of research of parameters of current binding when curing composites] // Vestnik TGTU. 2005. T. 11. №1A. S. 53–61.
9. Haskov M.A., Melnikov D.A., Kotova E.V. Podbor temperaturno-vremennyh rezhimov otverzhdeniya epoksidnyh svyazuyushhih s uchetom masshtabnogo faktora [Selection of temperature and time modes of curing epoxy binding taking into account large-scale factor] // Klei. Germetiki. Tehnologii. 2017. №10. S. 24–32.
10. Kasatonov I.S. Metod i avtomatizirovannaya sistema kontrolya processa otverzhdeniya polimernyh kompozitov po dielektricheskim harakteristikam: avtoref. dis. … kand. tehn. nauk [Method and the automated monitoring system of process of curing of polymeric composites according to dielectric characteristics: thesis author's abstract, Cand. Sc. (Tech.)]. Tambov: Tambovskij GTU, 2012. S. 16.
11. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
12. Epoksidnoe svyazuyushhee dlya proizvodstva samozatuhayushhih stekloplastikov metodom pultruzii: pat. 2614701 Ros. Federaciya [Epoxy binding for production of self-fading fibreglasses by pultrusion method: pat. 2614701 Rus. Federation]; zayavl. 13.04.16; opubl. 28.03.17, Byul. №10.
13. Mihajlin Yu.A. Voloknistye polimernye kompozicionnye materialy v tehnike [Fibrous polymeric composite materials in equipment]. SPb.: NOT, 2010. 720 s.
14. Dmitriev O.S., Kirillov V.N., Zuev A.V., Cherepahina A.A. Vliyanie tipa napolnitelya na optimalnye rezhimy otverzhdeniya tolstostennyh PKM [Influence of type of filler on optimum modes of curing of thick-walled PKM] // Klei. Germetiki. Tehnologii. 2011. №11. S. 27–36.
15. Kollinz R. Techeniya zhidkostej cherez poristye materialy [Currents of liquids through porous materials]. M.: Mir, 1964. 343 s.
16. Dushin M.I., Hrulkov A.V., Raskutin A.E. K voprosu udaleniya izlishkov svyazuyushchego pri avtpklavnim formovanii izdeliy iz polimernyh kompozitsionnyh materialov [To question of removal of excesses binding at avtoklavny formation of products from polymeric composite materials]// Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №1. St. 03. Available at: http://viam-works.ru (accessed: November 15, 2017).
17. Melnikov D.A., Gromova A.A., Raskutin A.E., Kurnosov A.O. Teoreticheskij raschet i eksperimentalnoe opredelenie modulya uprugosti i prochnosti stekloplastika VPS-53/120 [Theoretical calculation and experimental determination of modulus of elasticity and strength of GRP VPS-53/120] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2017. №1 (49). St. 08. Available at: http://www.viam-works.ru (accessed: November 15, 2017). DOI: 10.18577/2307-6046-2017-0-1-8-8.
18. Haskov M.A. Rasshirenie diagrammy «temperatura–vremya–prevrashhenie» s uchetom teplofizicheskih svojstv komponentov dlya optimizacii rezhimov otverzhdeniya polimernyh kompozicionnyh materialov [Extension of the chart «temperature-time-transformation» taking into account heatphysical properties of components for optimization of modes of curing of polymeric composite materials] // Zhurnal prikladnoj himii. 2016. №4. S. 510–518.

10.

dx.doi.org/ 10.18577/2307-6046-2018-0-2-10-10

УДК 666.7

Kashin D.S., Stekhov P.A.

MODERN THERMAL BARRIER COATINGS OBTAINED BY ELECTRON-BEAM PHYSICAL VAPOR DEPOSITION (review)

Different compositions and technologies for obtaining heat-shielding coatings for gas turbine engine parts (GTE) are considered in the article. The analysis showed that in order to increase the working temperature of the ceramic layer of heat-shielding coating, the best method is to change the chemical composition of the ceramic by introducing an additional amount of rare-earth alloying elements. This provides the possibility of obtaining a certain level of the thermal coefficient of linear expansion, which leads to an increase in the operating time of the cooled GTE part before the destruction of the ceramic layer of the TBC.

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Reference list

1. Litye lopatki gazoturbinnyh dvigatelej: splavy, tehnologii, pokrytiya / pod obshh. red. E.N. Kablova. 2-e izd. [Cast blades of gas turbine engines: alloys, technologies, coverings / gen. ed. by E.N. Kablov. 2nd ed.]. M.: Nauka. 2006. 632 s.
2. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nikelevye litejnye zharoprochnye splavy novogo pokoleniya [Nickel foundry heat resisting alloys of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. C. 36–52.
3. Chubarov D.A., Matveev P.V. Novye keramicheskie materialy dlya teplozashhitnyh pokrytij rabochih lopatok GTD [New ceramic materials for thermal barrier coating using in GTE turbine blades] // Aviacionnye materialy i tehnologii. 2013. №4. S. 43–46.
4. Muboyadzhyan S.A., Budinovskij S.A., Gayamov A.M., Matveev P.V. Vysokotemperaturnye zharostojkie pokrytiya i zharostojkie sloi dlya teplozashhitnyh pokrytij [High-temperature heat resisting coverings and heat resisting layers for heat-protective coverings] // Aviacionnye materialy i tehnologii. 2013. №1. S. 17–20.
5. Kablov E.N., Muboyadzhyan S.A. Zharostojkie i teplozashhitnye pokrytiya dlya lopatok turbiny vysokogo davleniya perspektivnyh GTD [Heat resisting and heat-protective coverings for turbine blades of high pressure of perspective GTE] // Aviacionnye materialy i tehnologii. 2012. №S. S. 60–70.
6. Chubarov D.A., Budinovskij S.A., Smirnov A.A. Magnetronnyj sposob naneseniya keramicheskih sloev teplozashhitnyh pokrytij [Magnetron sputtering method for applying ceramic layers for thermal barrier coatings] // Aviacionnye materialy i tehnologii. 2016. №4. S. 23–30. DOI: 10.18577/2107-9140-2016-0-4-23-30.
7. Terry S.G., Litty J.R., Levi C.G. Evolution of porosity and texture in thermal barrier coatings grown by EB-PVD /Elevated Temperature Coatings: Science and Technology III edited by J.M. Hampikian and N.B. Dahotre // The Minerals, Metals and Materials Society. 1999. P. 13–26.
8. Kablov E.N. Materialy novogo pokoleniya [Materials of new generation] // Zashhita i bezopasnost. 2014. №4. S. 28–29.
9. Tamarin Yu.A., Kachanov E.B. Elektronno-luchevaya tehnologiya naneseniya teplozashhitnyh pokrytij [Electron beam technology of drawing heat-protective coverings] // Novye tehnologicheskie processy i nadezhnost GTD / CIAM. 2008. №7. C. 144–158.
10. Baranov D.A., Drevnyak V.O., Pashhenko G.T. Osobennosti tehnologii remonta teplozashhitnyh pokrytij [Features of technology of repair of heat-protective coverings] // Nauchnyj vestnik MGTU GA. 2012. №183. C. 59–62.
11. Bychkov N.G., Hamidullin A.Sh., Pershin A.V. Ocenka napryazhennogo sostoyaniya teplozashhitnogo pokrytiya stolbchatoj struktury na soplovyh lopatkah turbin i segmentah zharovyh trub kamer sgoraniya s uchetom sil treniya mezhdu keramicheskim sloem i gazodinamicheskim potokom [Assessment of tension of heat-protective covering of stolbchaty structure on nozzle blades of turbines and segments of spherical pipes of combustion tubes taking into account friction forces between ceramic layer and gas dynamic flow] // Vestnik Samarskogo gosudarstvennogo aerokosmicheskogo universiteta. 2011. №3 (27). C. 253–257.
12. Grechanyuk N.I., Kucherenko P.P., Grechanyuk I.N. i dr. Sovremennye teplozashhitnye pokrytiya dlya lopatok gazoturbinnyh dvigatelej i oborudovanie dlya ih polucheniya [Modern heat-protective coverings for blades of gas turbine engines and the equipment for their receiving] // Naukovі notatki. 2011. №31. S. 92–99.
13. Electron beam vapor deposition apparatus and method of coating: pat. 8419857 US; publ. 16.04.13.
14. Gurrappa I., Sambasiva Rao A. Thermal barrier coatings for enhanced efficiency of gas turbine engines // Surface & Coatings Technology. 2006. №201. P. 3016–3029.
15. Spallation-resistant thermal barrier coating: pat. 9506140 US; publ. 29.11.16.
16. Ceramic thermal barrier coating system with two ceramic layers: pat. 2385155 EP; publ. 24.06.15.
17. Thermal barrier coatings with low thermal conductivity: pat. 6730422 US; publ. 04.05.04.
18. Thermal barrier coating having low thermal conductivity: pat. 6764779 US; publ. 20.07.04.
19. Article métallique ayant une couche formant barriére thermique et procédé pour sa fabrication: pat. 0902104 EP; publ. 27.12.00.
20. High temperature insulative coating (XTR): pat. 2007087210 US; publ. 19.04.07.
21. Thermal barrier coating material, thermal barrier member, and member coated with thermal barrier and method for manufacturing the same: pat. 7859100 US; publ. 28.12.10.
22. Thermal barrier coating system and method of manufacturing the same: pat. 7785671 US; publ. 31.08.10.
23. Method of applying a thermal barrier coating: pat. 8986792 US; publ. 24.03.15.
24. Chubarov D.A., Budinovskij S.A. Vybor keramicheskogo materiala dlya teplozashhitnyh pokrytij lopatok aviacionnyh turbin na rabochie temperatury do 1400°C [Choosing ceramic materials for thermal barrier coating of GTE turbine blades on working temperatures up to 1400°С] // Trudy VIAM : elektron. nauch.-tehnich. zhurn. 2015. №4. St. 07. Available at: http://viam-works.ru (accessed: January 09, 2018). DOI: 10.18577/2307-6046-2015-0-4-7-7.

11.

dx.doi.org/ 10.18577/2307-6046-2018-0-2-11-11

УДК 669.14.018.8

Azarovskiy E.N., Muboyadzhyan S.A.

INVESTIGATION OF THE PROCESS OF MODIFICATION OF STEELS EP866 AND EI961 IN TITANIUM PLASMA VDR WITH TESTS ON RESISTANCE TO SALT CORROSION

The process of surface modification in the ion-plasma installation MAP-3 is considered. It is shown that with the chosen parameters of the modification process, the temperature of the samples does not exceed the tempering temperature of the compressor steels EP866 and EI961. Metallographic and microspectral studies of the surface layer of the samples after modification have been carried out. Modified samples were tested for resistance to salt corrosion by the VIAM method at a temperature of 600°C.

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Reference list

1. Kablov E.N. Razrabotki VIAM dlya gazoturbinnyh dvigatelej i ustanovok [Development of VIAM for gas turbine engines and installations] // Krylya Rodiny. 2010. №4. S. 31–33.
2. Kablov E.N. Sovremennye materialy – osnova innovacionnoj modernizacii Rossii [Modern materials – basis of innovative modernization of Russia] // Metally Evrazii. 2012. №3. S. 10–15.
3. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nikelevye litejnye zharoprochnye splavy novogo pokoleniya [Nickel foundry heat resisting alloys of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. C. 36–52.
4. Salahova R.K. Korrozionnaja stojkost stali 30HGSA s «trehvalentnym» hromovym pokrytiem v estestvennyh i iskusstvennyh sredah [Corrosion resistance of steel 30ХГСА with «trivalent» chrome plating in natural and artificial environments] //Aviacionnye materialy i tehnologii. 2012. №2. S. 59–66.
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6. Kashin D.S., Stehov P.A. Razrabotka kompleksnyh zharostojkih pokrytij dlya detalej iz estestvenno-kompozicionnogo materiala na osnove niobiya [Development of combined heat-resistant coatings for parts made of natural-composite material based on niobium] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2017. №6 (54). St. 4. Available at: http://www.viam-works.ru (accessed: December 11, 2017). DOI: 10.18577/2307-6046-2017-0-6-4-4.
7. Kablov E.N., Muboyadzhyan S.A. Heat-resistant coatings for the high-pressure turbine blades of promising GTES // Russian metallurgy (Metally). 2012. No. 1. P. 1–7.
8. Sposob obrabotki poverhnosti metallicheskogo izdeliya: pat. 2368701 Ros. Federaciya [Way of surface treatment of metal product: pat. 2368701 Rus. Federation]; opubl. 27.09.2009.
9. Sposob naneseniya kombinirovannogo zharostojkogo pokrytiya: pat. 2402633 Ros. Federaciya [Way of drawing the combined heat resisting covering: pat. 2402633 Rus. Federation]; opubl. 27.10.2010.
10. Aleksandrov D.A., Artemenko N.I. Iznosostojkie pokrytiya dlya zashhity detalej treniya sovremennyh GTD [Wear-resistant coatings to protect friction parts of modern gas turbine engines] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №10. St. 06. Available at: http://www.viam-works.ru (accessed: November 02, 2017). DOI: 10.18577/2307-6046-2016-0-10-6-6.
11. Artemenko N.I., Simonov V.N. Matematicheskoe modelirovanie processa osazhdeniya titana na ustanovke ionno-plazmennogo napyleniya MAP-3 [Mathematical modeling of the titanium deposition process at the MAP-3 ion-plasma deposition unit] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2017. №6. St. 03. URL: http://www.viam-works.ru (accessed: December 08, 2017). DOI: 10.18577/2307-6046-2017-0-6-3-3.
12. Muboyadzhyan S.A. Modificirovanie metallicheskoj poverhnosti v plazme vakuumno-dugovogo razryada metodom termostimulirovannoj ionnoj diffuzii [Modifying of metallic surface in vacuum arc discharge plasma method thermo stimulation of ionic diffusion] // Metally. 2008. №6. S. 1–13.
13. Kablov E.N., Muboyadzhyan S.A. Ionnoe travlenie i modificirovanie poverhnosti otvetstvennyh detalej mashin v vakuumno-dugovoj plazme [Ion etching and modifying of surface of responsible details of machines in vacuum and arc plasma] // Vestnik MGTU im. N.E. Baumana. Ser. «Mashinostroenie». 2011. №SP2. S. 149–163.
14. Muboyadzhyan S.A., Azarovskij E.N. Issledovanie novogo processa ionnogo modificirovaniya poverhnosti obrazcov kompressornyh stalej v vakuumno-dugovoj plazme titana [Research of new process of ionic modifying of surface of samples compressor steels in vacuum and arc plasma of titanium] // Metally. 2013. №6. S. 63–73.
15. Muboyadzhyan S.A., Azarovskij E.N. Modificirovanie poverhnosti obrazcov iz kompressornyh stalej metodom termostimulirovannoj ionnoj diffuzii v titanovoj plazme vakuumno-dugovogo razryada [Modifying of surface of samples from compressor steels method of thermo stimulation ionic diffusion in titanic plasma of the vacuum arc discharge] // Metally. 2015. №6. S. 11–19.
16. Lygdenov B.D. Intensifikaciya processov himiko-termicheskoj obrabotki pri diffuzionnom titanirovanii [Intensification of processes of chemical and thermal processing at diffusion titanizing]. Barnaul: Izd-vo AltGTU, 2006. 135 s.
17. Modificirovanie i legirovanie poverhnosti lazernymi, ionnymi i elektronnymi puchkami / pod red. D.M. Pouta i dr. [Modifying and surface alloying laser, ionic and electronic bunches / ed. by D.M. Pout et al.]. M.: Mashinostroenie, 1987. 424 s.
18. Shulaev V.M., Taran V.S., Timoshenko A.I., Gasilin V.V. Issledovanie effektov modifikacii poverhnosti metallicheskih podlozhek, podvergnutyh ionno-plazmennoj obrabotke [Research of effects of updating of surface of the metal substrates subjected to ion-plasma processing] // Voprosy atomnoj nauki i tehniki. 2011. №6 (76). Ser.: Vakuum, chistye materialy, sverhprovodniki. (19). S. 184–192.
19. Andreev A.A. Vakuumno-dugovoe modificirovanie poverhnosti stalnyh izdelij [Vacuum and arc modifying of surface of steel products] // FIP. 2007. T. 5. №3–4. S. 140–148.
20. Kablov E.N. Materialy novogo pokoleniya – osnova innovacij, tehnologicheskogo liderstva i nacionalnoj bezopasnosti Rossii [Materials of new generation – basis of innovations, technological leadership and national security of Russia] // Intellekt i tehnologii. 2016. №2 (14). S. 16–21.

12.

dx.doi.org/ 10.18577/2307-6046-2018-0-2-12-12

УДК 620.171

Erasov V.S., Oreshko E.I., Lutsenko A.N.

FORMATION OF NEW SURFACES IN A FIRM BODY AT STAGES OF ELASTIC AND PLASTIC DEFORMATIONS, THE BEGINNING AND DESTRUCTION DEVELOPMENT

Models of formation of new surfaces in a firm body at stages of elastic and plastic deformations, the beginning and development of fragile destruction, destruction with existence of plastic deformation are presented. The assessment of the power expenses necessary for formation of unit of a new surface, and as influences on these expenses of plastic deformation is carried out. The method of determination of superficial energy of a material for fragile bodies is presented.

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Reference list

1. Kablov E.N. Materialy novogo pokoleniya – osnova innovacij, tehnologicheskogo liderstva i nacionalnoj bezopasnosti Rossii [Materials of new generation – basis of innovations, technological leadership and national security of Russia] // Intellekt i tehnologii. 2016. № 2 (14). S. 16–21.
2. Kablov E.N. Materialy novogo pokoleniya [Materials of new generation] // Zashhita i bezopasnost. 2014. №4. S. 28–29.
3. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
4. Erasov V.S., Oreshko E.I. Deformaciya i razrushenie kak processy izmeneniya obema, ploshhadi poverhnosti i linejnyh razmerov v nagruzhaemyh telah [Deformation and destruction as processes of change of volume, the areas of a surface and the linear sizes in loaded bodies] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №8. St. 11. Available at: http://www.viam-works.ru (accessed: January 25, 2018). DOI: 10.18577/2307-6046-2016-0-8-11-11.
5. Erasov V.S., Oreshko E.I., Lucenko A.N. Ploshhad svobodnoj poverhnosti kak kriterij hrupkogo razrusheniya [Area of a free surface as criterion of brittle fracture] // Aviacionnye materialy i tehnologii. 2017. № 2 (47). S. 69–79. DOI: 10.18577/2071-9140-2017-0-2-69-79.
6. Shibkov A.A., Zolotov A.E., Zheltov M.A., Shuklinov A.V., Denisov A.A. Dinamika deformacionnyh polos i razrushenie alyuminij-magnievogo splava AMg6 // Fizika tverdogo tela. 2011. T. 53. №10. S. 1873–1878.
7. Shibkov A.A., Zolotov A.E., Zheltov M.A., Denisov A.A. Deformacionnyj haos i samoorganizaciya na stadii predrazrusheniya splava AMg6 [Deformation chaos and self-organization at stage of predestruction of alloy AMg 6] // Fizika tverdogo tela. 2011. T. 53. №10. S. 1879–1884.
8. Erasov V.S., Oreshko E.I. Silovoj, deformacionnyj i energeticheskij kriterii razrusheniya [Force, deformation and energy criteria of destruction] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2017. №10 (58). St. 11. Available at: http://viam-works.ru (accessed: January 25, 2018). DOI: 10.18577/2307-6046-2017-0-10-11-11.
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13. OST1 92122–88. Metally. Metod opredelenie krivoj soprotivleniya rasprostraneniyu treshhiny pri staticheskom nagruzhenii (R-krivoj) obshivochnyh materialov pri ploskom napryazhennom sostoyanii [Industry Standard 1 92122-88. Metals. Method of definition of curve of resistance to crack distribution at static loading (R-curve) of sheathing materials at flat tension]. M., 1988. 32 s.
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