Articles
In continuation of joint work of FSUE «VIAM» and IMET RAN named after Baikov, in the field of obtaining low-alloy steels with increased mechanical properties with a super-equilibrium nitrogen content, the mechanical properties, structure, and chemical composition of the obtained steel were studied. It is shown that steel 10KH3A with a super-equilibrium nitrogen content (up to 0,2) electroslag remelting under pressure DESHP-0,1 (FSUE «VIAM») provides a high level of properties (ultimate strength 1670 MPa) while maintaining high mechanical characteristics (elongation 10%, constriction 50%).
2. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
3. Kablov E.N., Lomberg B.S., Ospennikova O.G. Creation of modern heat-resistant materials and technologies for their production for aircraft engine building. Krylya Rodiny, 2012, no. 3–4, pp. 34–38.
4. Kablov E.N., Ospennikova O.G., Lomberg B.S., Sidorov V.V. Priority directions of development of technologies for the production of heat-resistant materials for aircraft engine building. Problemy chernoy metallurgii i materialovedeniya, 2013, no. 3, pp. 47–54.
5. Rashev Ts.V., Eliseev A.V., Zhekova L.Ts., Bogev P.V. High-nitrogen steels. Izvestiya vysshikh uchebnykh zavedeniy. Chernaya metallurgiya, 2019, vol. 62, no. 7, pp. 503–510. DOI: 10.17073/0368-0797-2019-7-503-510.
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10. Rashev Ts.V., Zhekova L.Ts., Bogev P.V. On the development of metallurgy under pressure. News of higher educational institutions. Ferrous metallurgy, 2017, vol. 60, no. 1, pp. 60–66. DOI: 10.17073/0368-0797-2017-1-60-66.
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12. Bannykh O.A., Blinov V.M., Kostina M.V. Structure and properties of low-alloyed high-nitrogen martensitic steels. Metallovedeniye i termicheskaya obrabotka metallov, 2003, no. 2, pp. 3–7.
13. Blinov V.M., Kostina M.V., Lukin E.I., Blinov E.V., Rigina L.G., Muradyan S.O. Influence of heat treatment on the structure and mechanical properties of low-alloy steel 10Kh3A with a super-equilibrium nitrogen content. Deformatsiya i razrusheniye materialov, 2019, no. 7, pp. 38–41.
14. Rigina L.G. Research and development of ESR and ESRD technology for chrome-manganese steels alloyed with nitrogen: thesis, Cand. Sc. (Tech.). Moscow: TsNIITMASh, 2005, 146 p.
15. Krylov S.A., Evgenov A.G., Shherbakov A.I., Makarov A.A. New pressure electroslag remelting furnace PESR-0,1: development and prospects for improvement. Trudy VIAM, 2016, no. 5, paper no. 04. Available at: http://www.viam-works.ru (accessed: August 6, 2020). DOI: 10.18577/2307-6046-2016-0-5-4-4.
16. Krylov S.A., Evgenov A.G., Makarov A.A., Tonysheva O.A. The ingot PESR. Trudy VIAM, 2017, no. 3, paper no. 03. Available at: http://www.viam-works.ru (accessed: July 21, 2020). DOI: 10.18577/2307-6046-2017-0-3-3-3.
17. Kostina M.V., Rigina L.G., Blinov V.M., Muradyan S.O., Krylov S.A. Technology of obtaining low-alloy martensitic steel 10Kh3A with super-equilibrium nitrogen content. Elektrometallurgiya, 2019, no. 2, pp. 18–26. DOI: 10.31044/1684-5781-2019-0-2-18-26.
18. Rigina L.G., Vasiliev Ya.M., Dub V.S. et al. Alloying steels with nitrogen. Elektrometallurgiya, 2005, no. 2, pp. 14–19.
19. Krylov S.A., Shcherbakov A.I., Makarov A.A., Tonysheva O.A. Reduction of non-metallic inclusions in the nitrogen-containing corrosion-resistant steels. Trudy VIAM, 2017, no. 5 (53), paper no. 01. Available at: http://www.viam-works.ru (accessed: June 08, 2020). DOI: 10.18577/2307-6046-2017-0-5-1-1.
20. Shestakov I.I., Voznesenskaya N.M., Tonysheva O.A. Influence of high-temperature thermomechanical treatment on the structure and properties of high-strength corrosion-resistant steel of grade 17H13N4К6SАМ3ch. Trudy VIAM, 2016, no. 6 (42), paper no. 02. Available at: http://viam-works.ru (access: July 13, 2020). DOI: 10.18577/2307-6046-2016-0-6-2-2.
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Textural and macrostructural changes in the intermetallic titanium alloy VTI-4 based on the orthorhombic phase (Ti2AlNb) during hot high-rate compression and subsequent recrystallization annealing where studied. The main attention is paid to the formation features of localized deformation bands (LDB) in the central zone of the compressed sample, which are one of the signs of unstable and nonuniform deformation. It is shown that recrystallization annealing after hot compression does not eliminate the LDB and the compression texture. Reasons for this behavior of the material are studied applying the analysis of the solid solution state.
2. Kablov E.N., Bakradze M.M., Gromov V.I., Voznesenskaya N.M., Yakusheva N.A. New high strength structural and corrosion-resistant steels for aerospace equipment developed by FSUE «VIAM» (review). Aviacionnye materialy i tehnologii, 2020, no. 1 (58), pp. 3–11. DOI: 10.18577 / 2071-9140-2020-0-1-3-11.
3. Dzunovich D.A., Alekseyev E.B., Panin P.V., Lukina E.A., Novak A.V. Structure and properties of sheet semi-finished products from various wrought intermetallic titanium alloys. Aviacionnye materialy i tehnologii, 2018, no. 2 (51), pp. 17–25. DOI: 10.18577/2071-9140-2018-0-2-17-25.
4. Kablov E.N., Kashapov O.S., Medvedev P.N., Pavlova T.V. Study of a α+β-titanium alloy based on a system of Ti–Al–Sn–Zr–Si–β-stabilizing alloying elements. Aviacionnye materialy i tehnologii, 2020, no. 1 (58), pp. 30–37. DOI: 10.18577/2071-9140-2020-0-1-30-37.
5. Putyrskiy S.V., Yakovlev A.L., Nochovnaya N.A., Krokhina V.A. Research of different heat treatment modes influence on properties of semi-finished products and welded joints from titanium alloy ВТ22М. Aviacionnye materialy i tehnologii, 2019, no. 1 (54), pp. 3–10. DOI: 10.18577/2071-9140-2019-0-1-3-10.
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Presents the results of work carried out at the Federal state unitary enterprise «VIAM» in the framework of a new material science direction – metallurgy of metal fibers. This work was made possible by the development of a method for producing metal fibers called the hanging melt drop extraction method (EUCR). This method is high-performance and allows you to obtain fibers from almost any material. Research has shown that it is possible to improve the performance and environmental characteristics of modern and advanced engines by introducing new classes of materials based on metal fibers.
2. Farafonov D.P., Degovets M.L., Serov M.M. The investigation of the properties and technological parameters producing metallic fibers for abradable sealing materials of aircraft GTE. Trudy VIAM, 2014, no. 7, paper no. 02. Available at: http://viam-works.ru (accessed: August 15, 2020). DOI: 10.18577/2307-6046-2014-0-7-2-2.
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In this work, we investigated the technological features of promising technologies for laser welding and friction stir welding of high-strength aluminum-lithium alloy V-1469. The modes of laser welding and friction stir welding have been carried out. In this article, we showed the perspective welding methods provide high values of ductility and impact toughness, while the strength of welded joints is not less than 0,8 of the strength of the base material and values of low cycle fatigue is not less than 110·103 cycles. The results allows to propose laser welding and friction stir welding processes as an alternative to riveted joint for aluminum-lithium alloy V-1469 as applied to the elements of the fuselage.
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Current information about the nomenclature of woven reinforcing fillers for composite materials (CM) with a polymer matrix produced at production facilities of FSUE «VIAM», located on the basis of the Voskresensk experimental and technological center for special materials is presented. The main properties of manufactured carbon and hybrid fabrics, promising areas of their application, as well as the main properties of commercially produced and experimental composites based on polymer matrices and woven fillers of FSUE «VIAM» are presented. The directions of further expansion of the range of manufactured woven reinforcing fillers for CM with a polymer matrix are marked.
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Research results on definition the mass content of the resin by thermo-oxidative destruction method in constructional CFRP based on the carbon medium-modulus carbon fillers, woven carbon fillers from high-strength fibers and epoxy polymeric matrix are presented. It is shown, which carbon composite materials the thermo-oxidative destruction method is applicable to determine the resin content and possibility application thermo-oxidative method in inert environment is tested. The analysis of the received results is carried out.
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The main physico-chemical, thermomechanical and strength characteristics of the epoxy-vinyl-ester polymeric matrixes of the VSV-41 and VSV-43 brands developed at FSUE «VIAM» are considered. It is established that the time of technological viability of these polymeric matrixes in the temperature range of 20–25 °C is 120–130 minutes, which allows them to be processed into products made of polymer composite materials (PCM) of sufficiently large dimensions. Infusion polymeric matrixes of the VSV-41 and VSV-43 brands have similar bending strength indicators, but PCM based on the VSV-43 polymeric matrix have a wider range of operating temperatures. Based on these polymeric matrixes, carbon fiber of the VKU-51 brand, as well as fiberglass of the VPS-58 and VPS-60R brands were developed and certified. In addition, they are used in the manufacture of sheet pilings and supports of arched elements, as well as profiled flooring of structures of a quickly built arch bridge made of composite materials, built in the settlement of Yazykovo in the Ulyanovsk region.
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Provides an overview of foreign scientific and technical literature in the field of protective galvanic coatings for heat-resistant alloys based on nickel and γ-TiAl. Various types and systems of alloying of galvanic coatings are considered, which can be used to protect parts of the hot part of gas turbine engines from high-temperature sulfide-oxide corrosion at operating temperatures up to 1000 °С. Data on the influence of the deposition technology, electrolyte composition, additives on the properties of coatings, the morphology of individual coatings, as well as the results of corrosion tests of some coatings are presented.
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Influence of the maintenance of filler on adhesion, physicomechanical properties, and also shine of the coverings received on the basis of epoxy and acrylic of film-forming, cured by organic silicon ammine and low-molecular polyamide in initial condition and after artificial aging on the cycle LI-14 (-60D+100) is investigated by °С. Hardness and scratch resistance of systems of coverings on the basis of the developed opaque enamels which in comparison with serial system on the basis of first coat AK-070 and opaque HS-5245 enamel have shown the best results is investigated.
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The review of the researches concerning search of alternative to chromate pigments is provided. Among possible alternatives various connections are considered: cerium salts (in a mix with other non-chromate pigments), compounds of phosphorus, including organic (oxyaminophosphates and oxyethylidenediphosphonates), conductive polymers (polyaniline and polipirrol) and core pigments on their basis, compounds of transitional metals (vanadium, tungsten, molybdenum, manganese, etc.). It is shown that correctly picked up mix of pigments of inhibitive type is capable to provide the level of protective properties which is not conceding to coverings, containing chromate pigments.
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The results of CFRP samples ultrasonic inspection during low-cyclic fatigue testing are given in this article. It is established that for ultrasonic pulse-echo inspection during cycling mechanical testing and after the special correction of flaw detector’s gain and inspection’s sensitivity concerning back-wall echo decreasing in compare with testing specimen is necessary.
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Features of measurement of factors of reflection of radio absorbing materials by means of analyzers of chains at super-high frequencies are described. Results of measurements of one of standard radio absorbing materials with use of the analyzer of chains are given and comparison with results of measurements by means of a measuring instrument of KSVN panoramic is carried out them. By results of the carried-out measurements conclusions are drawn on possibility of use of the described methods of measurements of factors of reflection of radio absorbing materials.
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