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dx.doi.org/ 10.18577/2307-6046-2019-0-2-3-16

УДК 669.017

Evgenov A.G., Galushka I.A., Shurtakov S.V., Ignatov V.A.

The influence of metallurgical factors on the phase composition and technological characteristics of the nickel base solders with a high content of silicon and boron

In this article the inspection of technological characteristics in Si content brazing alloys: VPr27 and VPr50 – in a cast form and a powder made by gas dispersion was carried out. Structure and a phase composition of brazing alloy characteristics such as spreading area and melting uniformity were researched. Comparative researches of brazing alloys consist of high purity materials and with technical Chrome purity were made. The reasons of unsatisfactory results of VPr27 spreading area tests were established. The Destabilising Cr influence, polluted by impurity intercalation, on doping system VPr50 brazing alloy, that leads to emergence of non-distinctive for cast materials compounds based on Cr–Mo, were shown.

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Reference list

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dx.doi.org/ 10.18577/2307-6046-2019-0-2-17-23

УДК 669.15

Gromov V.I., Kurpyakova N.A., Korobova E.N., Sedov O.V.

New heat resistant steel for aircraft bearings

The article discusses the principles of alloying of new bearing steel, analyzes the effect of non-metallic inclusions on the performance of bearings, studies carbide heterogeneity in semi-finished products (rods) of different grades and considers methods for reducing it. A comparative analysis of the carbide heterogeneity of semi-finished products from new bearing steel with semi-finished products of the same size from the domestic equivalent of EI347 was carried out. The effect of hardening heat treatment of steel on strength, hardness and heat resistance is shown.

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Reference list

1. Kablov E.N. Innovatsionnyye razrabotki FGUP «VIAM» GNTS RF po realizatsii «Strategicheskikh napravleniy razvitiya materialov i tekhnologiy ikh pererabotki na period do 2030 goda» // Aviatsionnyye materialy i tekhnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
2. Kablov E.N. Iz chego sdelat budushcheye? Materialy novogo pokoleniya, tekhnologii ikh sozdaniya i pererabotki – osnova innovatsiy [What to make the future from? Materials of the new generation, technologies of their creation and processing - the basis of innovation] // Krylya Rodiny. 2016. №5. S. 8–18.
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dx.doi.org/ 10.18577/2307-6046-2019-0-2-24-34

УДК 699.81:667.621

Serkova E.A., Zastrogina O.B., Barbotko S.L.

Study of the possibility of use of new environmentally friendly organophosphorus flame retardants in the composition of binders for interior fire safety materials

At present, the share of polymer composite materials (PCM) used in the aviation industry is 15% of the total number of PCM produced. The priority directions for the development of civil aviation are, firstly, the reduction of the weight of an airliner, which significantly reduces fuel consumption and leads to a reduction in the cost of transportation, and secondly, increasing flight safety. Safety is associated with the reliable operation of all systems, components and structural elements of a passenger aircraft, and in particular, with fire safety and non-toxicity of materials used in the interior. The article describes the study of the impact of new environmentally safe organophosphorus flame retardants on the properties of polymeric materials of interior decoration (interior) liner.

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Reference list

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dx.doi.org/ 10.18577/2307-6046-2019-0-2-35-42

УДК 667.621

Kudryavtseva A.N., Terekhov I.V., Gurevich Y.M., Grigoreva K.N.

Modification of epoxy resin system for composite materials with resorcinol

The effect of resorcinol modifying additive on technological and thermo-mechanical properties of epoxy resin system based on tetra-functional resin and its mixtures with DER-330 epoxy bisphenol A resin was studied. The effect of resorcinol additives on viscosity, flexural strength, dry and wet glass transition temperature of epoxy resin system cured with asymmetric urea is shown. The effect of the amount of asymmetric urea on the thermo-mechanical properties of modified and unmodified epoxy resin systems was also determined.

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Reference list

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dx.doi.org/ 10.18577/2307-6046-2019-0-2-43-57

УДК 678.072

Khmelnitskiy V.V., Shimkin A.A.

Polymeric benzoxazines – a new type of high temperature polymer resins (review)

The review of polymeric benzoxazines – promising polymer resins is reported. Comparison of the main characteristics of benzoxazines with existing types of resins is given. The main advantages and disadvantages, as well as methods for the synthesis of benzoxazines are considered. The potential of synthetic methods of polymeric benzoxazines is described, comparison with low molecular weight benzoxazines is reported. The details of the prospects for the expansion of benzoxazines as resins for polymer composite materials are concluded.

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Reference list

1. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
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dx.doi.org/ 10.18577/2307-6046-2019-0-2-58-67

УДК 620.1:621.792

Chaykun A.М., Venediktova M.A., Smirnov D.N., Gerasimov D.M.

Features of the influence of atmospheric factors on the main technical characteristics of sealing materials of various types of aviation purposes

The paper research the influence of atmospheric factors on the properties of various types of sealing materials after aging in various climatic zones. The evaluation of the physic mechanical characteristics of the sealing materials after aging under the conditions of the MSCI, GCCI, states of USA – Florida and Arizona, climatic sites of Vietnam. The main features of climatic aging of sealing materials of various types are considered. An assessment of structural changes in sealing materials as a result of climate exposure has been carried out.

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dx.doi.org/ 10.18577/2307-6046-2019-0-2-68-76

УДК 621.762

Batienkov R.V., Efimochkin I.Yu., Osin I.V., Khudnev A.A.

Investigation of the mechanical properties of powder materials of the Mo–W system obtained by spark plasma sintering

In this work, the effect of mixing time in a ball mill on the homogeneity and properties of molybdenum-tungsten powder mixtures was investigated. Consolidation of materials was carried out by spark plasma sintering. From the obtained compacts, samples were made for investigated the strength and plastic properties of materials. Optical and scanning electron microscopy was used to the analysis of the microstructure. Energy dispersive microanalysis was used to assess the elemental composition of the samples. The fractures of the samples were investigated.

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Reference list

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2. Kablov E.N. Materialy novogo pokoleniya – osnova innovatsiy, tekhnologicheskogo liderstva i natsionalnoy bezopasnosti Rossii [Materials of the new generation - the basis of innovation, technological leadership and national security of Russia] // Intellekt i tekhnologii. 2016. №2 (14). S. 16–21.
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13. Morgunova N.N., Klypin B.A., Boyarshinov V.A. i dr. Splavy molibdena [Alloys of molybdenum]. M.: Metallurgiya, 1975. 392 s.
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15. Torresilyas San Millan R., Solis Pinargote N.V., Okunkova A.A., Peretyagin P.Yu. Osnovy protsessa iskrovogo plazmennogo spekaniya nanoporoshkov [Fundamentals of spark plasma sintering of nanopowders]. M.: Tekhnosfera, 2014. 96 s.

dx.doi.org/ 10.18577/2307-6046-2019-0-2-77-88

УДК 006.034+678.01

Shershak P.V.

National standardization specifics of polymer composites materials tests methods

A comprehensive analysis of the GOST and GOST R standards developed in recent years as an equivalent of foreign standards for polymer composite materials test methods, has been carried out. The huge work done by the Technical сommittee 497 and companies of various industries was noted. Peculiarities and contradictions in the names of standards, scope of their application, designations of determinable indicators, etc., as the result of a large number of standards release in a relatively short time, are considered. The creation and development of technical standard basis for polymer composite materials test methods is a long process, which cannot be considered completed with the release of a certain number of standards. The constant maintenance, review and improvement by the feedback between the users of the standards and the Тechnical committee 497 is necessary.

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Reference list

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2. Raskutin A.E. Strategiia razvitiia polimernykh kompozitsionnykh materialov [Development strategy of polymer composite materials] // Aviatsionnye materialy i tekhnologii. 2017. №S. S. 344–348. DOI: 10.18577/2071-9140-2017-0-S-344-348.
3. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
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16. Bolshakov V.A., Aleksashin V.M. Povyshenie ostatochnoj prochnosti pri szhatii posle nizkoskorostnogo udara ugleplastikov, izgotovlyaemyh infuzionnym metodom formovaniya [A way to increase the residual compression strength after low-speed impact of CFRP produced by vacuum infusion technology] // Aviacionnye materialy i tehnologii. 2013. №4. S. 47–50.
17. Shershak P.V., Ryabovol D.Yu. Standarty po dinamicheskim mekhanicheskim ispytaniyam plastmass i polimernykh kompozitnykh materialov [Standards for dynamic mechanical testing of plastics and polymeric composite materials] // Aviatsionnaya promyshlennost. 2017. №4. S. 48–52.
18. Yakovlev N.O., Erasov V.S., Petrova A.P. Sravneniye normativnykh baz razlichnykh stran po ispytaniyu kleyevykh soyedineniy materialov [Comparison of regulatory bases in different countries for the testing of adhesive joints of materials] // Vse materialy. Entsiklopedicheskiy spravochnik. 2014. №7. S. 2–8.

dx.doi.org/ 10.18577/2307-6046-2019-0-2-89-96

УДК 678.83

Kulagina G.S., Zhelezina G.F., Levakova N.M.

Antifriction organoplastics for high-loaded friction knots

The work presents antifriction organoplastics Orgalon AF-1MR-260 and Orgalon AF-1MR-500 based on reinforcing fabric fillers containing antifriction polytetrafluoroethylene fibers and aramid power fibers. The materials are designed to reduce the cost and increase the load capacity compared to standard organoplastics Orgalon AF-1M-260 and Orgalon AF-1M-500.

The data on the friction coefficient, the load capacity of organoplastics were obtained. It is shown that the developed materials are highly effective antifriction materials for high-loaded self-lubricating friction knots and can be used in many areas of technics – for example, aircraft engineering, railway transport, mechanical engineering, building, re-construction of bridges and so on.

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Reference list

1. Sovremennyye mashinostroitelnyye materialy. Nemetallicheskiye materialy: spravochnik / pod obshch. red. I.V. Gorynina, A.S. Oryshchenko [Modern engineering materials. Non-metallic materials: a handbook / gen. ed. by I.V. Gorynin, A.S. Oryshchenko]. SPb.: Professional, 2012. 916 s.
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6. Anisimov A.V., Bakhareva V.E., Balyshko I.V., Ginzburg B.M. i dr. Kharakteristiki organoplastikov na osnove fenolnoy matritsy i oksolanovogo volokna [Characteristics of organoplastics on the basis of the phenolic matrix and oxolane fiber] // Voprosy materialovedeniya. 2006. №2. S. 113–118.
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11. Zhelezina G.F. Konstrukcionnye i funkcionalnye organoplastiki novogo pokoleniya [Constructional and functional organoplastics of new generation] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2013. №4. St. 06. Available at: http://www.viam-works.ru (accessed: December 17, 2018).
12. Kulagina G.S., Korobova A.V., Zuev S.V., Zhelezina G.F. Issledovanie tribologicheskih svojstv organoplastikov na osnove tkanogo armiruyushhego napolnitelya [Study of tribological properties of organoplastics on the basis of reinforcing fabric filler] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2016. №11. St. 06. Available at: http://www.viam-works.ru (accessed: December 17, 2018). DOI: 10.18577/2307-6046-2016-0-11-6-6.
13. Kulagina G.S., Korobova A.V., Ilichev A.V., Zhelezina G.F. Fizicheskiye i fiziko-mekhanicheskiye svoystva antifriktsionnogo organoplastika na osnove kombinirovannogo tkanogo napolnitelya i epoksidnogo svyazuyushchego [Physical and physico-mechanical properties of antifriction organoplastics based on combined fabric filler and epoxy binder] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2017. №10 (58). St. 08. Available at: http://www.viam-works.ru (accessed: December 18, 2018). DOI: 10.18577/2307-6046-2017-0-10-8-8.
14. Prepreg antifriktsionnogo organoplastika i izdeliye, vypolnennoye iz nego: pat. 2404202 Ros. Federatsiya. №2009111566/05 [The prepreg antifriction organoplasty and the product made from it: pat. 2404202 Rus. Federation. No. 2009111566/05]; zayavl. 31.03.09; opubl. 20.11.10, Byul. №32.
15. Solomentseva A.V., Fadeeva V.M., Zhelezina G.F. Antifriktsionnye organoplastiki dlya tyazhelonagruzhennykh uzlov treniya skolzheniya aviatsionnykh konstruktsij [Antifriction organoplastics for heavy loaded sliding friction units of aircraft structures] // Aviacionnye materialy i tehnologii. 2016. №2 (41). S. 30–34. DOI: 10.18577/2071-9140-2016-0-2-30-34.
16. Kablov E.N. Strategicheskie napravleniya razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda [The strategic directions of development of materials and technologies of their processing for the period to 2030] // Aviacionnye materialy i tehnologii. 2012. №S. S. 7–17.
17. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
18. Kirillov V.N., Efimov V.A., Shvedkova A.K., Nikolaev E.V. Issledovanie vliyaniya klimaticheskih faktorov i mehanicheskogo nagruzheniya na strukturu i mehanicheskie svojstva PKM [Research of influence of climatic factors and mechanical loading on structure and the PCM mechanical properties] // Aviacionnye materialy i tehnologii. 2011. №4. S. 41–45.

10.

dx.doi.org/ 10.18577/2307-6046-2019-0-2-97-104

УДК 678.8

Kasharina L.A., Makhsidov V.V., Smirnov O.I., Ruzakov I.A.

Identification of defects in polymeric composite materials by fiber bragg grating response (review). Part I

The paper discusses methods for detecting and differentiating the type of defects in polymer composite materials using embedded fiber-optic sensors using direct fiber-optic interrogation and the method of scanning material by Lamb waves. The types and stages of the occurrence of defects, combined according to various classification criteria, are considered. Specific features of the response form from fiber-optic sensors are described, which allow identification of the type of defects that form in polymer composite materials under various external influences.

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Reference list

1. Kablov E.N. Marketing materialovedeniya, aviastroyeniya i promyshlennosti: nastoyashcheye i budushcheye [Marketing materials, aviation and industry: the present and the future] // Direktor po marketingu i sbytu. 2017. №5–6. S. 40–44.
2. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
3. Kablov E.N. Stanovleniye otechestvennogo kosmicheskogo materialovedeniya [Formation of domestic space materials science] // Vestnik RFFI. 2017. №3. S. 97–105.
4. Kablov E.N. Innovacionnye razrabotki FGUP «VIAM» GNC RF po realizacii «Strategicheskih napravlenij razvitiya materialov i tehnologij ih pererabotki na period do 2030 goda» [Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030»] // Aviacionnye materialy i tehnologii. 2015. №1 (34). S. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
5. Sorokin K.V., Murashov V.V. Mirovye tendencii razvitiya raspredelennyh volokonno-opticheskih sensornyh sistem (obzor) [Global trends in development of distributed fiber-optic sensor systems (review)] // Aviacionnye materialy i tehnologii. 2015. №3 (36). S. 90–94. DOI: 10.18577/2071-9140-2015-0-3-90-94.
6. Kablov E.N., Sivakov D.V., Gulyayev I.N. i dr. Primeneniye opticheskogo volokna v kachestve datchikov defopmatsii v polimepnykh kompozitsionnykh matepialakh [The use of optical fibers as sensors of deformation in polymeric composite materials] // Vse materialy. Entsiklopedicheskiy spravochnik. 2010. №3. S. 10–15.
7. Kablov E.N., Startsev V.O. Sistemnyj analiz vliyaniya klimata na mekhanicheskie svojstva polimernykh kompozitsionnykh materialov po dannym otechestvennykh i zarubezhnykh istochnikov (obzor) [Systematical analysis of the climatics influence on mechanical properties of the polymer composite materials based on domestic and foreign sources (review)] // Aviacionnye materialy i tehnologii. 2018. №2 (51). S. 47–58. DOI: 10.18577/2071-9140-2018-0-2-47-58.
8. Svirskiy Yu.A., Trunin Yu.P., Pankov A.V. i dr. Bortovyye sistemy monitoringa (BSM) i perspektivy primeneniya v nikh volokonno-opticheskikh datchikov [On-board Monitoring Systems (BCM) and the Prospects for Using Fiber-Optic Sensors in them] // Kompozity i nanostruktury. 2017. №1. T. 9. S. 35–44.
9. Firsov L.L., Yurgenson S.A. Printsipy postroyeniya sistemy monitoringa tekhnicheskogo sostoyaniya konstruktsii dlya aviatsionnykh konstruktsiy [Principles of construction of a system for monitoring the technical condition of a structure for aircraft structures] // Prikladnaya fotonika. 2017. №4. T. 4. S. 279–295.
10. Fayazbakhsh K., Nik M.A., Pasini D., Lessard L. Defect layer method to capture effect of gaps and overlaps in variable stiffness laminates made by Automated Fiber Placement // Composite Structures. 2013. Vol. 97. P. 245–251.
11. Oromiehie E., Prusty B.G., Rajan G., Compston P. Optical fiber Bragg grating sensors for process monitoring in advanced composites // 2016 IEEE Sensors Applications Symposium. 2016. P. 222–226.
12. Oromiehie E., Prusty B.G., Rajan G., Compston P. Characterization of process-induced defects in automated fiber placement manufacturing of composites using fiber Bragg grating sensors // Structural health monitoring. URL: http://sagepub.cj.uk/journalsPermissions.nav (data obrashcheniya: 12.02.2019). DOI: 10.1177/1475921716685935.
13. Guo Z., Feng J., Wang H. et al. Fiber Bragg Grating Sensors for Fatigue Monitoring of Composite // Polymers and Polymer Composites. 2013. Vol. 21. No. 9. P. 553–560.
14. Pereira G.F., Mikkelsen L.P., McGugan M. Crack Detection in Fibre Reinforced Plastic Structures Using Embedded Fibre Bragg Grating Sensors: Theory, Model Development and Experimental Validation // PLoS ONE. 2015. Vol. 10 (10). P. 35–36. DOI: 10.1371/journal.pone.0141495.
15. Okabe Y., Yashiro S., Kosaka T., Takeda N. Detection of transverse crack in CFRP Composities using embedded fiber bragg grating sensors // Smart Materials Structure. 2000. No. 9. P. 832–838.
16. Takeda N., Minakuchi S. Recent development of structural health monitoring technologies for aircraft composite structures in japan // Smart Materials Structure. 2003. No. 6. P. 456–467.
17. Rajabzadeh A., Hendriks R., Heusdens R., Groves R. Classification of composite damage from FBG load monitoring signals // Sensors and Smart Structures Technologies for Civil, Mechanical and Aerospace Systems. 2017. Vol. 10168. P. 1016831-1–1016831-8.
18. Pereira G., Mikkelsen L., McGugan M. Crack Growth Monitoring by Embedded Optical Fibre Bragg Grating Sensors Fibre Reinforced Plastic Crack Growing Detection // Proceedings of the 3rd International Conference on Photonics, Optic sand Laser Technology (OSENS-2015). 2015. P. 133–139.
19. Pereira G.F., Mikkelsen L.P., McGugan M. Crack growth monitoring in composite materials using embedded optical Fiber Bragg Grating sensor // Proceedings of the 5th International Conference on Smart Materials and Nanotechnology in Engineering (SMN) in Conjunction with the International Conference on Smart Materials and Structures (Cansmart-2015). 2015. P. 156–165.
20. Kahandawa G.C., Epaarachchi J., Wang H., Lau K.T. Use of FBG Sensors for SHM in Aerospace Structures // Photonic Sensors. 2012. Vol. 2. No. 3. P. 203–214.
21. Budadin O.N., Kulkov A.A., Kutyurin V.Yu. Volokonno-opticheskiye datchiki s reshetkami Bregga dlya monitoringa napryazhenno-deformirovannogo sostoyaniya izdeliy iz kompozitsionnykh materialov [Fiber optic sensors with Bragg gratings for monitoring the stress-strain state of products made of composite materials] // Kontrol i ispytaniya konstruktsiy. 2018. №2. S. 60–67.
22. Takeda S., Yamamoto T., Okabe Y., Takeda N. Debonding monitoring of composite repair patches using embedded small-diameter FBG sensors // Smart materials structure. 2007. No. 16. Р. 763–770.
23. Udd E. Review of multi-parameter fiber grating sensors. // Fiber Optic Sensors and Applications V. 2007. Vol. 6770. P. 677002-1–677002-10. DOI: 10.1117/12.753525.
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25. Matveenko V., Serovaev G., Takshkinov M. Numerical analysis of delamination in composite structures using strain measurements from fiber bragg gratings sensors // 2nd International Conference on Theoretical, Applied and Experimental Mechanics (ICTAEM 2018). 2019. SI 5. P. 62–67. DOI: 10.1007/978-3-319-91989-8_11.
26. Murashov V.V. Kontrol mnogosloynykh kleyenykh konstruktsiy iz polimernykh kompozitsionnykh materialov [Control of multilayer glued structures made of polymer composite materials] // Klei. Germetiki. Tekhnologii. 2011. №10. S. 4–19.
27. De Pauw B., Goossens S., Geernaert T. et al. Fibre Bragg Gratings in Embedded Microstructured Optical Fibres Allow Distinguishing between Symmetric and Anti-Symmetric Lamb Waves in Carbon Fibre Reinforced Composites // Sensors. 2017. Vol. 17. URL: http://mdpi.com/journal/sensors (дата обращения: 12.02.2019). DOI: 10.3390/s17091948.
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11.

dx.doi.org/ 10.18577/2307-6046-2019-0-2-105-112

УДК 678.84

Budinovskiy S.A., Stekhov P.A., Doronin O.N., Artemenko N.I.

Main mechanisms of destruction of the ceramic layer of thermal barrier coatings (review)

The article discusses various mechanisms of destruction and methods for assessing the performance of the ceramic layer of heat-shielding coating for parts of gas-turbine engines (GTE). The analysis showed that the main cause of spallation of the ceramic layer of the heat-shielding coating, during normal use of the product, is the formation of a thermal growing oxide, which is formed during the operation of the product and grows throughout the life of the resource, and has a critical value at which the ceramic layer is cleaving.

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Reference list

1. Lityye lopatki gazoturbinnykh dvigateley: splavy, tekhnologii, pokrytiya / pod obshch. red. E.N. Kablova. 2-ye izd. [Cast blades of gas turbine engines: alloys, technologies, coatings / gen. ed. by E.N. Kablov. 2nd ed.]. M.: Nauka, 2006. 632 s.
2. Kablov E.N. Razrabotki VIAM dlya gazoturbinnykh dvigateley i ustanovok [Development of VIAM for gas turbine engines and installations] // Krylya Rodiny. 2010. №4. S. 31–33.
3. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nikelevye litejnye zharoprochnye splavy novogo pokoleniya [Nickel foundry heat resisting alloys of new generation] // Aviacionnye materialy i tehnologii. 2012. №S. C. 36–52.
4. Chubarov D.A., Matveev P.V. Novye keramicheskie materialy dlya teplozashhitnyh pokrytij rabochih lopatok GTD [New ceramic materials for thermal barrier coating using in GTE turbine blades] // Aviacionnye materialy i tehnologii. 2013. №4. S. 43–46.
5. Kablov E.N., Muboyadzhyan S.A. Zharostojkie i teplozashhitnye pokrytiya dlya lopatok turbiny vysokogo davleniya perspektivnyh GTD [Heat resisting and heat-protective coverings for turbine blades of high pressure of perspective GTE] // Aviacionnye materialy i tehnologii. 2012. №S. S. 60–70.
6. Budinovskij S.A., Smirnov A.A., Matveev P.V., Chubarov D.A. Razrabotka teplozashhitnyh pokrytij dlja rabochih i soplovyh lopatok turbiny iz zharoprochnyh i intermetallidnyh splavov [Development of thermal barrier coatings for rotor and nozzle turbine blades made of nickel-base super- and intermetallic alloys] // Trudy VIAM: elektron. nauch.-tehnich. zhurn. 2015. №4. St. 05. Available at: http://www.viam-works.ru (accessed: December 11, 2018). DOI: 10.18577/2307-6046-2015-0-4-5-5.
7. Muboyadzhyan S.A., Budinovskij S.A., Gayamov A.M., Matveev P.V. Vysokotemperaturnye zharostojkie pokrytiya i zharostojkie sloi dlya teplozashhitnyh pokrytij [High-temperature heat resisting coverings and heat resisting layers for heat-protective coverings] // Aviacionnye materialy i tehnologii. 2013. №1. S. 17–20.
8. Terry S.G., Litty J.R., Levi C.G. Evolution of porosity and texture in thermal barrier coatings grown by EB-PVD // Elevated Temperature Coatings: Science and Technology III. The Minerals, Metals and Materials Society, 1999. P. 13–26.
9. Kashin D.S., Stekhov P.A. Sovremennyye teplozashchitnyye pokrytiya poluchennyye metodom elektronno-luchevogo napyleniya (obzor) [Modern thermal barrier coatings obtained by electron-beam physical vapor deposition (review)] // Trudy VIAM: elektron. nauch.-tekhnich. zhurn. 2018. №2. St. 10. Available at: http://www.viam-works.ru (accessed: December 21, 2018). DOI: 10.18577/2307-6046-2018-0-2-10-10.
10. Kablov E.N. Materialy novogo pokoleniya [New generation materials] // Zashchita i bezopasnost. 2014. №4. S. 28–29.
11. Avduyevskiy V.S., Galitseyskiy B.M., Glebov G.A. i dr. Osnovy teploperedachi v aviatsionnoy i raketno-kosmicheskoy tekhnike: ucheb. 2-ye izd., pererab. i dop. [Fundamentals of heat transfer in aviation and rocket and space technology: textbook. 2nd ed., rev. and add.]. M.: Mashinostroyeniye, 1992. 528 s.
12. Schlichting K.W., Padture N.P., Klemens P.G. Thermal conductivity of dense and porous yttria-stabilized zirconia // Journal of materials science. 2001. No. 36. P. 3003–3010.
13. Bychkov N.G., Klimov D.A., Myktybekov B., Nizovtsev V.Ye. Otsenka optimalnoy tolshchiny teplozashchitnykh pokrytiy stolbchatoy struktury na rabochikh lopatkakh turbin s uchetom deystviya tsentrobezhnykh nagruzok [Estimation of the optimal thickness of heat-shielding coatings of the columnar structure on turbine blades taking into account the effect of centrifugal loads] // Trudy MAI: elektron. zhurn. 2011. №46. Available at: http://trudymai.ru/published.php?ID=26030 (accessed: December 11, 2018).
14. Ilinkova T.A., Valiyev R.R., Tagirov A.T. Dolgovechnost plazmennykh teplozashchitnykh pokrytiy v usloviyakh termicheskogo nagruzheniya [Durability of plasma heat-shielding coatings under thermal loading] // Vestnik KGTU im. A.N. Tupoleva. 2010. №2. S. 24–29.
15. Ilinkova T.A., Ilinkov A.V., Valiyev R.R., Shigapov A.I. Issledovaniye teplozashchitnykh pokrytiy v usloviyakh termicheskogo udara [Study of heat-shielding coatings under thermal shock] // Tr. 8-y Mezhdunar. konf. «Plenki i pokrytiya». 2007. SPb.: Izd-vo Politekh. un-ta, 2007. S. 231–233.
16. Jung S.H., Jeon S.H., Park H. et al. Growth Behavior of Thermally Grown Oxide Layer with Bond Coat Species in Thermal Barrier Coatings // Journal of the Korean Ceramic Society. 2018. Vol. 55. No. 4. P. 344−351.
17. Karaoglanli A.C., Doleker K.M., Demire B. et al. Effect of shot peening on the oxidation behavior of thermal barrier coatings // Applied Surface Science. 2015. No. 354. P. 314–322.
18. Nirav V. Patel. Use of Thermally Grown Oxide Stress Measurements to Predict Remaining Life of Thermal Barrier Coatings under Realistic Turbine Engine Conditions: Master’s Theses. 2014. 700 p.
19. Hille T.S., Turteltaub S., Suiker A.S.J. Oxide growth and damage evolution in thermal barrier coatings // Engineering Fracture Mechanics. 2011. No. 78. P. 2139–2152.
20. Fahr A., Rogé B., Thornton J. Detection of Thermally Grown Oxides in Thermal Barrier Coatings by Nondestructive Evaluation // Journal of Thermal Spray Technology. 2006. Vol. 15. P. 46–52.
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12.

dx.doi.org/ 10.18577/2307-6046-2019-0-2-113-120

УДК 669.017:669.018.44

Azarovskiy E.N., Doronin O.N., Muboyadzhyan S.A.

Formation of porosity on the border «of heat-resistant alloy–heat-resistant condensation-diffusion coating»

Studies of the formation of porosity at the boundary «of the ZhS26 heat-resistant alloy–a heat-resistant condensation-diffusion coating» – have been carried out. An ion-plasma heat-resistant condensation-diffusion coating of the NiCoCrAlY+AlNiY system (SDP-4+VSDP-16) with different thicknesses of the condensed layer made of SDP-4 alloy (19; 38 and 76 µm) with the same thickness of the layer of alloy VSDP-16 (17 µm). Part of the coated samples was subjected to vacuum thermal diffusion annealing according to standard technology.Investigations of samples in the initial state and samples after vacuum annealing were carried out, their microstructures were shown, and the results of micro X-ray analysis (MRCA) were given.It is shown that on samples of a heat-resistant alloy ZhS26 with a condensed coating SDP-4 with thicknesses of 19 and 38 μm in the vacuum annealing process at the boundary «of the heat-resistant alloy ZhS26–a heat-resistant condensation-diffusion coating» of the system SDP-4+VSDP-16 forms a pore chain. «On sample ZhS26 with a condensed coating SDP-4 76 μm thick, pores are not formed on the «alloy–coating» interface.

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Reference list

1. Kablov E.N. Razrabotki VIAM dlya gazoturbinnykh dvigateley i ustanovok [Development of VIAM for gas turbine engines and installations] // Krylya Rodiny. 2010. №4. S. 31–33.
2. Kablov E.N. Sovremennyye materialy – osnova innovatsionnoy modernizatsii Rossii [Modern materials - the basis of innovative modernization of Russia] // Metally Evrazii. 2012. №3. S. 10–15.
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