Articles
Presents the results of studies on the microstructure an opposite combination of nickel heat-resistant alloys of a brazed joint. The chemical composition of the phases formed as a result of the interaction of the mono-crystal alloy VKNA-25, heat-resistant alloy EP975 and complex alloyed solder VPr56 was investigated. The main regularities of the microstructure of the brazed joint changes during heat treatment were established. The dependence is established and the formula is derived for obtaining the optimal microstructure of the brazed seam with different duration of heat treatment and the size of the assembly gap.
2. Kablov E.N. New generation materials – the basis for innovation, technological leadership and national security of Russia. Intellekt i tekhnologii, 2016, no. 2 (14), pp. 16–21.
3. Inozemtsev A.A., Nikhamkin M.A., Sandratsky V.L. Gas turbine engines. Basics of designing aircraft engines and power plants. Moscow: Mashinostroenie, 2007. Vol. 1: General information. Basic parameters and requirements. Constructive and power circuits, pp. 7–107.
4. Babkin V.I., Tskhovrebov M.M., Solonin V.I., Lanshin A.I. Development of aviation gas turbine engines and the creation of unique technologies. Dvigatel, 2013, no. 2 (86), pp. 2–7.
5. Petrunin I.E., Bereznikov Yu.I., Bunkina R.R. and other Handbook of soldering. 3rd ed. revised and add. Moscow: Mashinostroenie-1, 2003, 480 p.
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7. Horunov V.F., Maksimova S.V. Brazing of heat-resistant alloys at the present stage. Svarochnoye proizvodstvo, 2010, no. 10, pp. 24–27.
8. Sekulić D. Advances in Brazing: Science, technology and applications. Elsevier, 2013, 620 p.
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11. Povarova K.B., Valitov V.A., Ovsepyan S.V., Drozdov A.A., Bazyleva O.A., Valitova E.V. Study of properties and choice of alloys for disks with blades («blisk») and the method of their connection. Metally, 2014, no. 5, pp. 61–70.
12. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nickel foundry heat resisting alloys of new generation. Aviacionnye materialy i tehnologii, 2012, no. S, pp. 36–52.13. Nochovnaya N.A., Bazyleva O.A., Kablov D.E., Panin P.V. Intermetallic alloys based on titanium and nickel. Ed. E.N. Kablov. Moscow: VIAM, 2018, 308 p.
14. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Casting heat-resistant alloys of a new generation. 75 years. Aviation materials. Moscow: VIAM, 2007, pp. 27–44.
15. Lomberg B.S., Ovsepjan S.V., Bakradze M.M., Letnikov M.N., Mazalov I.S. The application of new wrought nickel alloys for advanced gas turbine engines. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 116–129. DOI: 10.18577/2071-9140-2017-0-S-116-129.
16. Ospennikova O.G., Lukin V.I., Afanasev-Khodykin A.N., Galushka I.A. Manufacturing of design of the «blisk» type from ranoimenny combingtion of materials (review). Trudy VIAM, 2018, no. 10 (70), paper no. 02. Available at: http://www.viam-works.ru (accessed: November 1, 2020). DOI: 10.18577/2307-6046-2018-0-10-10-16.
17. Ospennikova O.G., Lukin V.I., Afanasyev-Khodykin A.N., Galushka I.A., Shevchenko O.V. Advanced developments in the field of the high-temperature soldering of heat resisting alloys. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 144–158. DOI: 10.18577/2071-9140-2017-0-S-144-158.
18. Ospennikova O.G., Lukin V.I., Afanasyev-Khodykin A.N., Galushka I.A. Technology of the high temperature diffusive brazing of a bimetallic «blisk» design. Trudy VIAM, 2019, no. 9 (81), paper no. 03 Available at: http://www.viam-works.ru (accessed: October 28, 2020). DOI: 10.18577 / 2307-6046-2019-0-9-26-37.
19. Kablov E.N. The strategic directions of development of materials and technologies of their processing for the period to 2030. Aviacionnye materialy i tehnologii, 2012, no. S, pp. 7–17.
The rapid rise in prices for charge materials used for smelting heat-resistant nickel alloy and steels leads to a significant rise in the cost of the final product. In order to curb the rise in prices for semi-finished products FSUE «VIAM» together with metallurgical plants of the industry, is carrying out work on testing and introducing new types of charge materials that can replace the currently used high-frequency materials.
The article discussed the materials tested instead of those currently used in the smelting of steels and alloys containing chromium, tungsten and molybdenum, produced at domestic enterprises from domestic raw materials.
2. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
3. Kablov E.N., Lomberg B.S., Ospennikova O.G. Creation of modern heat-resistant materials and technologies for their production for aircraft engine building. Krylya Rodiny, 2012, no. 3–4, pp. 34–38.
4. Sidorov V.V., Rigin V.E., Goryunov A.V., Kablov D.Ye. Highly efficient technologies and modern equipment for the production of charge blanks from cast heat-resistant alloys. Metallurg, 2012, no. 5, pp. 26–30.
5. Zachery C.L. A computational investigation of the effect of alloying elements on the thermodyna- mic and diffusion properties of FCC Ni alloys with application on the creep rate of delute Ni-X alloys: PhD Degree. Pennsylvania University, 2012, pp. 163–165.
6. Volkov A.M., Karashaev M.M., Bakradze M.M., Pustynnikov T.O. Alternative technologies of the incresing of mechanical properties of p/m Ni-based superalloys for jet-engine disk application (review). Trudy VIAM, 2019, No. 8 (80), paper no. 01. Available at: http://www.viam-works.ru (accessed: October 22, 2020). DOI: 10.18577/2307-6046-2019-0-8-3-8.
7. Bazyleva O.A., Ospennikova O.G., Arginbaeva E.G., Letnikova E.Yu., Shestakov A.V. Development trends of nickel-based intermetallic alloys. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 104–115. DOI: 10.18577/2071-9140-2017-0-S-104-115.
8. Krylov S.A., Shcherbakov A.I., Makarov A.A., Tonysheva O.A. Reduction of non-metallic inclusions in the nitrogen-containing corrosion-resistant steels. Trudy VIAM, 2017, no. 5 (53), paper no. 01. Available at: http://www.viam-works.ru (accessed: October 24, 2020). DOI: 10.18577/2307-6046-2017-0-5-1-1.
9. Lutsenko A.N., Slavin A.V., Erasov V.S., Khvackij K.K. Strength tests and researches of aviation materials. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 527–546. DOI: 10.18577/2071-9140-2017-0-S-527-546.
10. Kablov E.N., Petrushin N.V., Svetlov I.L., Demonis I.M. Nickel foundry heat resisting alloys of new generation. Aviacionnye materialy i tehnologii, 2012, no. S, pp. 36–52.
11. Lomberg B.S., Ovsepyan S.V., Bakradze M.M., Mazalov I.S. High-temperature heat resisting nickel alloys for details of gas turbine engines. Aviacionnye materialy i tehnologii, 2012, no. S, pp. 52–57.
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15. Choren J.A., Heinrich S.M., Silver-Thorn M.B. Young’s modulus and volume porosity relationships for additive manufacturing applications. Journal of Materials Scienсe, 2013, vol. 48, pp. 5103–5112.
Presents the results of work on assessing the corrosion resistance of brazed joints of corrosion-resistant steels used in the manufacture of fuel manifolds for gas turbine engines in a salt spray chamber. The main types of corrosion damage of brazed joints made with brazing alloys of various types (based on copper and nickel) have been identified. The influence of the type of brazing alloy and the grade of the brazed materials on the nature of corrosion damage to brazed joints is determined. Based on the research results, assumptions have been made about the mechanism of occurrence and development of corrosion damage in brazed joints of various materials.
2. Kablov E.N., Startsev O.V. The basic and applied research in the field of corrosion and ageing of materials in natural environments (review). Aviacionnye materialy i tehnologii, 2015, no. 4 (37), pp. 38–52. DOI: 10.18577/2071-9140-2015-0-4-38-52.
3. Kablov E.N., Startsev O.V., Medvedev I.M. Corrosive aggressiveness of the seaside atmosphere. Part 2. New approaches to assessing the corrosiveness of coastal atmospheres. Korroziya: materialy, zashchita, 2016, no. 1, pp. 1–15.
4. Vetrova E.Yu., Shchekin V.K., Kurs M.G. Comparative evaluation of methods for the determination of corrosion aggressivity of the atmosphere. Aviacionnye materialy i tehnologii, 2019, no. 1 (54), pp. 74–81. DOI: 10.18577/2071-9140-2019-0-1-74-81.
5. Kablov E.N. The strategic directions of development of materials and technologies of their processing for the period to 2030. Aviacionnye materialy i tehnologii, 2012, no. S, pp. 7–17.
6. Ospennikova O.G. Strategy of development of hot strength alloys and steels special purpose, protective and heat-protective coverings Aviacionnye materialy i tehnologii, 2012, no. S, pp. 19–36.
7. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
8. Rylnikov V.S., Lukin V.I. Solders used for soldering materials aviation applications. Trudy VIAM, 2013, no. 8, paper no. 02. Available at: http://viam-works.ru (accessed: October 21, 2020).
9. Aminazad A. M., Hadian A., Ghasimakbari F. Investigation on Corrosion Behavior of Copper Brazed Joints. Prosedia Materials Science, 2015, vol. 11, pp. 672–678. DOI: 10.1016/j.mspro.2015.11.024.
10. Rylnikov V.S., Afanasev-Hodykin A.N., Krasikov M.I. Research of repair technology of defects correction of soldered joints of fuel collector. Trudy VIAM, no. 12, paper no. 02. Available at: http://www.viam-works.ru (accessed: October 21, 2020).
11. Klapper H.S., Zadorozne N.S., Rebak R.B Localiazed Corrosion Characteristica of Nickel Alloys. Acta Metallurgica et Materialia, 2017, vol. 30, pp. 296–305. DOI: 10.1007/s40195-017-0553-z.
12. Lukin V.I., Rilnikov V.S., Starova L.L., Ioda E.N., Kovalchuk V.G., Golev E.V. Welding and soldering in aircraft construction. Aviation materials. 75 years old. Selected Works. Moscow: VIAM, 2007, pp. 132–141.
13. Ospennikova O.G., Lukin V.I., Afanasyev-Khodykin A.N., Galushka I.A., Shevchenko O.V. Advanced developments in the field of the high-temperature soldering of heat resisting alloys. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 144–158. DOI: 10.18577/2071-9140-2017-0-S-144-158.
14. Zhilikov V.P., Rilnikov V.S. Corrosion features of soldered joints. Korroziya: materialy, zashchita, 2012, no. 7, pp. 7–9.
15. Lukin V.I., Rilnikov V.S., Afanasyev-Khodykin A.N. Nickel-based brazing alloys for brazing heat-resistant alloys and steels. Svarochnoye proizvodstvo, 2014, no. 7, pp. 36–42.
16. Chulkov E.I., Ivanov M.A., Belova E.A., Afanasyev-Khodykin A.N., Rilnikov V.S. High-temperature brazing of pipelines from steel 12X18H10T in a protective atmosphere using local induction heating. Novosti materialovedeniya. Nauka i tekhnika, 2014, no. 5, paper no. 10. Available at: http://www.materialsnews.ru (accessed: October 21, 2020).
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18. Kurs M.G., Kutyrev A.E., Kirichok P.F., Fomina M.A. Accelerated and cyclic corrosion tests of aviation materials. Trudy VIAM, 2019, no. 10 (82), paper no. 06. Available at: http://www.viam-works.ru (accessed: October 21, 2020). DOI: 10.18577/2307-6046-2019-0-10-61-75.
19. Varchenko E.A., Kurs M.G. Natural tests of metal materials in sea water: key approaches to estimation of resistance to corrosion and biodeterioration. Trudy VIAM, 2017, no. 11 (59), paper no. 12. Available at: http://www.viam-works.ru (accessed: October 21, 2020). DOI: 10.18577/2307-6046-2017-0-11-12-12.
20. Kurs M.G., Nikolayev E.V., Abramov D.V. Full-scale and accelerated tests of metallic and nonmetallic materials: key factors and specialized stands. Aviacionnye materialy i tehnologii, 2019, no. 1 (54), pp. 66–73. DOI: 10.18577/2071-9140-2019-0-1-66-73.
The results of research on the selection of raw materials (ceramic charge, thermoplasticizer) and experimental compositions of the core mass for the manufacture of ceramic rods from fused quartz are presented. The optimal technological parameters were selected and the technology for manufacturing the core mass of experimental compositions was developed. The results of studies of technological parameters for the production of ceramic samples of experimental rod compositions based on fused quartz are presented. According to the results of these studies, the optimal one is selected.
2. Kablov E.N., Folomeykin Yu.I., Demonis I.M. Highly refractory ceramic rods and molds for casting cooled blades of gas turbine engines. Int. scientific-practical. conf. «Science and technology of silicate materials – the present and the future»: collection of articles in 2 vol. St. Petersburg: Information of Education, 2003. vol. 2. pp. 49–56.
3. Belyakov A.V., Razumnova I.V., Demonis I.M., Folomeykin Yu.I. Easily removable ceramic rods for casting GTE blades according to investment models. Steklo i keramika, 2012, no. 4. pp. 26–31.
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8. Mix for the manufacture of casting ceramic rods of hollow blades from heat-resistant alloys by investment casting: pat. 2691435 Rus. Federation; filed 23.07.18; publ. 13.06.19.
9. Mix for the manufacture of foundry ceramic rods: pat. 2273543 Rus. Federation; filed 01.09.04; publ. 10.04.06.
10. Kablov E.N., Ospennikova O.G., Svetlov I.L. Highly efficient cooling of GTE hot section blades. Aviacionnye materialy i tehnologii, 2017, no. 2 (47), pp. 3–14. DOI: 10.18577/2071-9140-2017-0-2-3-14.
11. Ospennikova O.G., Rassokhina L.I., Bityutskaya O.N., Gamazina M.V. Optimization of the production technology of ceramic rods to improve the quality of cast blades of gas turbine engines. Novosti materialovedeniya. Nauka i tekhnika, 2017. no. 3, paper. no. 04. Available at: http://www.materialsnews.ru (accessed: November 30, 2020).
12. Ospennikova O.G., Rassohina L.I., Bitjuckaja O.N., Gamazina M.V. Development of technology for production of castings by the method of direc-tional solidification of GTE blades made of alloys based on Nb–Si composite. Trudy VIAM, 2017, no. 4 (52), paper no. 01 Available at: http://www.viam-works.ru (accessed: November 30, 2020). DOI: 10.18577/2307-6046-2017-0-4-1-1.
13. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
14. Loshchinin Yu.V., Shorstov S.Yu., Kuzmina I.G. Research of influence of technology factors on thermal conductivity of ceramic casting molds. Aviacionnye materialy i tehnologii, 2019, no. 2 (55), pp. 89–94. DOI: 10.18577 / 2071-9140-2019-0-2-89-94.
15. Zuev A.V., Loshchinin Yu.V., Barinov D.Ya., Marakhovskij P.S. Computational and experimental investigations of thermophysical properties. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 575–595. DOI: 10.18577/2071-9140-2017-0-S-575-595.
16. Loshchinin Yu.V., Folomeykin Yu.I., Rykova T.P. Marakhovsky P.S., Pakhomkin S.I. Thermovisual properties of ceramic materials of molds and rods for casting GTE blades from heat-resistant alloys. Materialovedenie, 2014, no. 3 (204). pp. 47–52.
The article provides an overview of high-temperature PCM developed at FSUE «VIAM». To create a new aerospace technology, it is necessary to expand the range and develop advanced modern structural PCM with high strength, reduced porosity and increased thermal-oxidative stability, combined with a high level of mechanical characteristics and their preservation in the widest temperature range. FSUE «VIAM» has many years of experience in the development of this class of PCM – the first work on the creation of PCM with an operating temperature of more than 250 °C was received in the 1970s and is currently ongoing.
2. Kablov E.N. Composites: Today and Tomorrow. Metally Evrazii, 2015, no. 1, pp. 36–39.
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26. Kurnosov A.O., Vavilova M.I., Melnikov D.A. Manufacturing technologies of glass fillers and study of effects of finishing material on physical and mechanical properties of fiberglass plastics. Aviacionnye materialy i tehnologii, 2018, no. 1 (50), pp. 64–70. DOI: 10.18577/2071-9140-2018-0-1-64-70.
27. Kraev I.D., Popkov O.V., Shuldeshov E.M., Sorokin A.E., Yurkov G.Yu. Prospects for the use of organosilicon elastomers in the development of modern polymer materials and coatings for various purposes. Trudy VIAM, 2017, no. 12 (60), paper no. 05. Available at: http://www.viam-works.ru (accessed: October 12, 2020). DOI: 10.18577/2307-6046-2017-0-12-5-5.
28. Guseva M.A. Cyanic esters are prospective thermosetting binders (review). Aviacionnye materialy i tehnologii, 2015, no. 2 (35), pp. 45–50. DOI: 10.18577/2071-9140-2015-0-2-45-50.
29. Mishurov K.S., Pavlovskiy K.A., Imametdinov E.Sh. fiber reinforced plastic) VKU-27L. Trudy VIAM, 2018, no. 3 (63), paper no. 07. Available at: http://www.viam-works.ru (accessed: October 9, 2020). DOI: 10.18577/2307-6046-2018-0-3-60-67.
30. Zelenina I.V., Gulyayev I.N., Kucherovskiy A.I., Mukhametov R.R. Heat-resistant CFRP for the impulse wheel of the centrifugal compressor. Trudy VIAM, 2016, no. 2 (38), paper no. 08. Available at: http://www.viam-works.ru (accessed: October 12, 2020). DOI: 10.18577/2307-6046-2016-0-2-8-8.
31. Raskutin A.E. Russian polymer composite materials of new generation, their exploitation and implementation in advanced developed constructions. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 349–367. DOI: 10.18577/2071-9140-2017-0-S-349-367.
32. A method of obtaining melt polyimide binders of the polymerization type: pat. 2666734 Rus. Federation, no. 2017135540; filed 05.10.17; publ. 12.09.18.
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The main issues of structural and technological development of flexible pipelines made of polymer composite materials (PCM) of air conditioning systems (ACS) of modern aviation equipment are discussed. The analysis of existing designs of flexible pipelines of ACS from PCM is carried out. The main results of research, samples of flexible pipelines from PCM and the General scheme of the technological process of manufacturing flexible pipelines are shown.
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|
Authors named |
Position, academic degree |
Affiliation |
|
Valeriy V. Avdeev |
Technician |
FSUE «All-Russian scientific research institute of aviation materials» SSC of RF; e-mail: This email address is being protected from spambots. You need JavaScript enabled to view it. |
|
Alexandr N. Afanasyev-Khodykin |
Head of Sector |
|
|
Olga N. Bityutskaya |
Leading Engineer |
|
|
Maria I. Valueva |
Head of Sector, Candidate of Sciences (Tech.) |
|
|
Olesya G. Voronina |
Technician |
|
|
Igor A. Galushka |
Engineer |
|
|
Maria V. Gamazina |
Second Category Engineer |
|
|
Vitaliy A. Goncharov |
Head of Laboratory |
|
|
Ivan N. Gulyaev |
Deputy Head of Laboratory of Scientific, Candidate of Sciences (Tech.) |
|
|
Anna G. Gunyaeva |
Deputy Head of Laboratory, Candidate of Sciences (Tech.) |
|
|
Maxim A. Druzhnov |
Technician |
|
|
Evgeny V. Egorov |
Head of Sector |
|
|
Ekaterina A. Efimova |
Engineer |
|
|
Galina F. Zhelezina |
Head of Sector, Candidate of Sciences (Tech.) |
|
|
Irina V. Zelenina |
Leading Engineer-Technologist |
|
|
Mikhail S. Ivanov |
Engineer |
|
|
Alexandr V. Istomin |
Senior Researcher, Candidate of Sciences (Tech.) |
|
|
Alexey Ch. Kan |
First Category Engineer |
|
|
Ilia A. Kozlov |
Head of Laboratory, Candidate of Sciences (Tech.) |
|
|
Sergey G. Kolyshev |
First Category Engineer |
|
|
Natalia G. Kravchenko |
Leading Engineer, Candidate of Sciences (Chem.) |
|
|
Sergey A. Krylov |
Deputy Head of Laboratory |
|
|
Artem O. Kurnosov |
Head of Laboratory |
|
|
Anatoly B. Laptev |
Chief Researcher, Doctor of Sciences (Tech.) |
|
|
Alexandr A. Makarov |
First Category Engineer |
|
|
Konstantin V. Makrushin |
Leading Engineer |
|
|
Anastasia V. Nacharkina |
Technician |
|
|
Andrey A. Novikov |
Technician |
|
|
Olga G. Ospennikova |
Deputy Director General, Doctor of Sciences (Tech.) |
|
|
Mikhail R. Pavlov |
Senior Researcher, Candidate of Sciences (Tech.) |
|
|
Vyacheslav I. Postnov |
Deputy Head of USTC, Doctor of Sciences (Tech.) |
|
|
Lidia I. Rassokhina |
Head of Sector |
|
|
Ruslan A. Satdinov |
Head of Sector |
|
|
Alexandr V. Sviridov |
Head of Laboratory, Candidate of Sciences (Tech.) |
|
|
Andrey V. Slavin |
Head of Testing Center, Doctor of Sciences (Tech.) |
|
|
Natalia A. Solovieva |
Leading Engineer-technologist |
|
|
Maria N. Usacheva |
Secondary Category Technician |
|
|
Alexandr V. Khrulkov |
Leading Engineer-technologist |
|
|
Vitaliy K. Shchekin |
Engineer |
