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dx.doi.org/ 10.18577/2307-6046-2020-0-67-3-10

УДК 669.295

Kablov E.N., Nochovnaya N.A., Shiryaev A.A., Davydova E.A.

Investigation of structural and phase transformations in metastable β-titanium alloys and effect of cooling rate from homogenization temperature on structure and properties of VT47 alloy. Part 1

The analysis of scientific and technical literature sources has been accomplished in the field of structural and phase transformations occurring in metastable β-titanium alloys upon cooling from homogenization temperatures in the β-phase area. It has been shown that a large number of factors influence the processes which take place during cooling, as well as the structure and properties after isothermal exposures. The main factors are the chemical composition of alloy, structural and phase transformations features, and the completeness of recrystallization processes. It has been revealed that the formation of the metastable βʹ-phase or a small amount of the secondary α-phase may not have a significant effect on strength, but significantly reduce plasticity.

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Reference list

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dx.doi.org/ 10.18577/2307-6046-2020-0-67-11-18

УДК 669.018.28

Duyunova V.A., Leonov A.A., Trapeznikov A.V.

Method of increasing tightness and hardening of cast corrosion-resistant welded magnalias

Based on the studies, it was found that abrasive treatment of castings surface made from Al–Mg alloys in combination with hot isostatic pressing is a very promising stage of the technological process of manufacturing responsible cast parts and welded structural elements with high strength, corrosion resistance and tightness. Practice of proposed physical and mechanical complex treatment of VAL19 magnalia castings received in cold-box mold allows getting solid structure(I–II point) and high tightness castings, and also guarantee high level of mechanical properties.

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dx.doi.org/ 10.18577/2307-6046-2020-0-67-19-28

УДК 667.621

Shitov R.O., Kitaeva N.S., Shiryakina Yu.M., Kurshev E.V.

Research of influence of modifiers of varied nature on the thermo-oxidative stability of a model silicone binder

The literature data on the use of various modifiers as additives that increase heat resistance of polymer binders in an oxidizing environment are analyzed. Influence of the nature of modifiers – pyrogenic silicon dioxide (aerosil A-380), cristobalite, asbestos (processed for adhesives), wollastonite, iron oxide (III), cerium (IV) oxide on the thermo-oxidative stability of a model silicone binder, and their concentration patterns have been investigated. Microphase structure of modified samples with a cured matrix of a model silicone binder was evaluated.

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Reference list

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dx.doi.org/ 10.18577/2307-6046-2020-0-67-29-37

УДК 339.13.017:678.8

Doriomedov M.S.

Russian and world market of polymer composites (review)

The article is devoted to the market of polymer composite materials in Russia and the world. The data on the estimated volume of the composites market in value and physical terms in the world and Russia are given based on the calculations of the authors and the analysis of literary sources. The data on the volumes of application of composite materials in various industries are presented. The state of production of reinforcing components for the production of polymer composite materials is considered.

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Reference list

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dx.doi.org/ 10.18577/2307-6046-2020-0-67-38-44

УДК 678.8

Kolobkov A.S.

Polymer composite materials for various aircraft structures (review)

The article describes the new polymer composite materials developed recently in FSUE «VIAM», which are used in various aviation equipment, using a variety of reinforcing fillers and polymer binders. These developments are associated with the development of a new technological structure, the emergence of new requirements for aviation products and increasing requirements for existing ones, which in turn creates certain requirements for materials. The brands of materials, their application areas and operating temperatures are also presented.

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Reference list

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dx.doi.org/ 10.18577/2307-6046-2020-0-67-45-61

УДК 669.018.95

Batienkov R.V., Burkovskaya N.P., Bolshakova A.N., Khudnev A.A.

High temperature metal matrix composite materials (review)

A review of our own country and foreign papers in the field of high temperature metal matrix composite materials was conducted in this work. A classification of composite materials was considered. Main types of structures and characteristic properties were described. Matrix metals and alloys for obtaining high temperature composite materials were reviewed. Iron-and nickel-based composites and refractory metals and their compounds are considered in separate groups. Prospects for further research in the field of high-temperature composite materials were identified – for example, the use of composites in additive manufacturing.

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Reference list

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dx.doi.org/ 10.18577/2307-6046-2020-0-67-62-71

УДК 665.939.5

Starkov A.I., Kutsevich K.E., Tyumeneva T.Y.

Development of adhesive composite material based on UMT49S-12K-EP alternative carbon filler and VSK-14-3 adhesive binder

This article presents the results of the tests of basic physical and mechanical properties of adhesive polymer composite material (PCM) based on VSK-14-3 adhesive binder with heat resistance of 150 °C and a domestic alternative unidirectional high-strength carbon filler used for production of structural parts (including honeycomb structures) in one technological cycle of sheathing molding and gluing with honeycomb layer, designed for operation in the temperature range from minus 60 to plus 150 °C, with the aim of developing the domestic PCM market to maintain global competitiveness as well as increasing independence from western producers. The article contains information about the features of the technological production process of structural elements from polymer composite materials based on adhesive binders.

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Reference list

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3. Lukina N.F., Dementyeva L.A., Petrova A.P., Kirienko T.A., Chursova L.V. Adhesive binders for PCM honeycomb parts. Klei. Germetiki. Tekhnologii, 2016, no. 5, pp. 12–16.
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5. Gunyayeva A.G., Sidorina A.I., Kurnosov A.O., Klimenko O.N. Polymeric composite materials of new generation on the basis of binder VSE-1212 and the filling agents alternative to ones of Porcher Ind. and Toho Tenax. Aviacionnye materialy i tehnologii, 2018, no. 3 (52), pp. 18–26. DOI: 10.18577/2071-9140-2018-0-3-18-26.
6. Kutsevich K.E., Dementeva L.A., Lukina N.F., Tyumeneva T.Yu. Adhesive prepregs as promising materials for parts and assemblies from polymeric composite materials. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 379–387. DOI: 10.18577/2071-9140-2017-0-S-379-387.
7. Kablov E.N. New generation materials - the basis for innovation, technological leadership and national security of Russia. Intellekt i tekhnologii, 2016, no. 2 (14), pp. 16–21.
8. Kutsevich K.E. Adhesive prepregs and carbon composites based on them: thesis, Cand. Sc. (Tech.). Moscow, 2014. 101 p.
9. Kutsevich K.E., Tyumeneva T.Yu., Petrova A.P. Influence of fillers on properties of adhesive prepregs and PCM on their basis. Aviacionnye materialy i tehnologii, 2017, no. 4 (49), pp. 51–55. DOI: 10.18577/2071-9140-2017-0-4-51-55.
10. Raskutin A.E. Russian polymer composite materials of new generation, their exploitation and implementation in advanced developed constructions. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 349–367. DOI: 10.18577/2071-9140-2017-0-S-349-367.
11. Valueva M.I., Gulyaev I.N., Sidorina A.I. Russian production of carbon fillers today (review). Materials Science News. Science and technology, 2016, no. 4 (22), paper no. 7. Available at: http://www.materialsnews.ru (accessed: March 2, 2020).
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14. Kablov E.N., Startsev V.O., Inozemtsev A.A. The moisture absorption of structurally similar samples from polymer composite materials in open climatic conditions with application of thermal spikes. Aviacionnye materialy i tehnologii, 2017, no. 2 (47), pp. 56–68. DOI: 10.18577/2071-9140-2017-0-2-56-68.
15. Morozov BB The use of polymer composite materials in products developed by the Sukhoi Design Bureau. Collection of report Conf. «Adhesives for aviation purposes». Moscow: VIAM, 2013, pp. 31–36.
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22. Lukina N.F., Dementeva L.A., Kutsevich K.E. Adhesive prepregs based on tissue Porsher – perspective materials for parts and units out of polymeric composite materials. Trudy VIAM, 2014, no. 6, paper no. 10. Available at: http://www.viam-works.ru (accessed: March 4, 2020). DOI: 10.18577/2307-6046-2014-0-6-10-10.
23. Kablov E.N., Chursova L.V., Babin A.N., Mukhametov R.R., Panina N.N. Development of FSUE «VIAM» in the field of melt binders for polymer composite materials. Polimernyye materialy i tekhnologii, 2016, vol. 2, no. 2, pp. 37–42.
24. Kutsevich K.E., Dementeva L.A., Lukina N.F. Properties and application of polymer composite materials based on glue prepregs. Trudy VIAM, 2016, no. 8, paper no. 7. Available at: http://www.viam-works.ru (accessed: March 4, 2020). DOI: 10.18577/2307-6046-2016-0-8-7-7.
25. Petrova A.P., Donskoy A.A., Chalykh A.E., Shcherbina A.A. Adhesive materials. Sealants: a reference book. Saint Petersburg: Professional, 2008, 589 p.
26. Dementyeva L.A., Lukina N.F., Serezhenkov A.A., Kutsevich K.E. Basic properties and purpose of PCM based on adhesive prepregs. Abstacts of reports of XIX Int. scientific and technical conf. «Designs and technology for producing products from non-metallic materials». Obninsk: ONPP «Tekhnologiya», 2010, pp. 11–12.
27. Gusev Yu.A., Borshhev A.V., Khrulkov A.V. Features of prepregs intended for automated laying by ATL and AFP technologies. Trudy VIAM, 2015, no. 3, paper no. 6. Available at: http://www.viam-works.ru (accessed: March 4, 2020). DOI: 10.18577/2307-6046-2015-0-3-6-6.
28. Nikolaev E.V., Kirillov V.N., Skirta A.A., Grashhenkov D.V. Study of moisture transport rules and development of a standard on measurement of the diffusion coefficient and moisture content limit to evaluate mechanical properties of carbon fiber reinforced plastics. Aviacionnye materialy i tehnologii, 2013, no. 3, pp. 44–48.

dx.doi.org/ 10.18577/2307-6046-2020-0-67-72-80

УДК 677.024.5

Sidorina A.I., Safronov A.M.

Development of carbon fabrics with high surface density manufacturing technologies

The article describes features of development of carbon fabrics with high surface density manufacturing technologies for applying as reinforcing fillers at manufacturing of constructional polymeric composite materials and for manufacturing of composite equipment. The technical calculation of carbon fabrics and the construction of a filling pattern depending on the requirements for the developed carbon fabrics are shown. Results of determination of properties of the carbon fabrics received on established filling parameters and technological modes of manufacturing are presented.

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Reference list

1. Perepelkin E.E. Reinforcing fibers and fibrous polymer composites. St. Petersburg: Nauchnye osnovy i tekhnologii, 2009, 360 p.
2. Sidorina A.I., Gunyaeva A.G. Market of carbon fibers and composites based on them. Review. Khimicheskiye volokna, 2016, no. 4, pp. 48–53.
3. Kablov E.N. New generation materials – the basis for innovation, technological leadership and national security of Russia. Intellekt i tekhnologii, 2016, no. 2 (14), pp. 16–21.
4. Timoshkov P.N. Equipment and materials for the technology of automated calculations prepregs. Aviacionnye materialy i tehnologii, 2016, no. 2, pp. 35–39. DOI: 10.18577/2071-9140-2016-0-2-35-39.
5. Muhametov R.R., Petrova A.P., Ponomarenko S.A., Ahmadieva K.R., Pavlyuk B.F. Influence of woven fibrous fillers of various types on properties of cured binder VS-2526K). Trudy VIAM, 2018, no. 3 (63), paper no. 04. Available at: http//www.viam-works.ru (accessed: February 26, 2020). DOI: 10.18577/2307-6046-2018-0-3-28-36.
6. Kutsevich K.E., Tyumeneva T.Yu., Petrova A.P. Influence of fillers on properties of adhesive prepregs and PCM on their basis. Aviacionnye materialy i tehnologii, 2017, no. 4 (49), pp. 51–55. DOI: 10.18577/2071-9140-2017-0-4-51-55.
7. Sidorina A.I., Gunyaeva A.G. Woven reinforcing fillers for polymer composites. Review. Khimicheskiye volokna, 2017, no. 2, pp. 20–23.
8. Zhidkova O.G., Kashtanov P.P., Tumanin A.N. Features of the design of composite shaping equipment for the manufacture of high-precision dimensionally stable mirror composite antennas of integral design. Konstruktsii iz kompozitsionnykh materialov, 2019, no. 1, pp. 36–44.
9. Gunyayeva A.G., Sidorina A.I., Kurnosov A.O., Klimenko O.N. Polymeric composite materials of new generation on the basis of binder VSE-1212 and the filling agents alternative to ones of Porcher Ind. and Toho Tenax. Aviacionnye materialy i tehnologii, 2018, no. 3 (52), pp. 18–26. DOI: 10.18577/2071-9140-2018-0-3-18-26.
10. Kablov E.N. Main results and directions of development of materials for advanced aviation technology. 75 years. Aviation materials. Moscow: VIAM, 2007, pp. 20–26.
11. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
12. Design of technological process of weaving production: method. instructions for the implementation of course and diploma projects. Ed. G.S. Shipilova. Volgograd: Volgograd. state tech. Un-t, 2004, 43 p.
13. Polyakova L.P. Technical calculations in weaving: textbook. St. Petersburg: SPGUTD, 2004, 57 p.
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15. Terentyev V.I. Trends in the improvement of modern weaving machines. Tekstilnaya promyshlennost, 2010, no. 2, pp. 6–10.
16. Kablov E.N. Marketing of materials science, aircraft construction and industry: present and future. Direktor po marketingu i sbytu, 2017, no. 5–6, pp. 40–44.

dx.doi.org/ 10.18577/2307-6046-2020-0-67-81-90

УДК 620.192.63

Demidov A.A., Kosarina E.I., Kourova N.V., Mikhailova N.A.

Sensitometer for building characteristic curves of X-ray films and determining the sensitivity to radiation and gradient in accordance with ISO 11699-1:2008 requirements

A comparison of the VIAM method for testing х-ray films and ISO 11699-1:2008 showed the objectivity of the latter. The description of the sensitometric facility is given in this article. The calculation of the length of the combined Windows of the sensitometer disk is presented, which allows to obtain the dependence of the optical density on the logarithm of the radiation dose directly from the taken readings. The presented sensitometric characteristics obtained as a result of testing of radiographic films Agfa D4, Agfa D5, Agfa D7 are correspondingly adequate to the classes of film systems declared by the Agfa (Belgium) according to ISO 11699-1:2008. The characteristic curves of the tested films are created, which determine the fog, gradients at an optical density of 2 and 4 В, and the sensitivity of the films to radiation at an optical density of 2 В.

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Reference list

1. ISO 11699-1: 2008. Non-destructive testing. X-ray films for industrial radiography. Part 1. Classification of film systems for industrial radiography. Moscow: STANDARTINFORM, 2009, 9 p.
2. ISO 11699-2: 2018 Control of film processing by means of reference values. Moscow: STANDARTINFORM, 2018.10 p.
3. Kablov E.N. Innovative developments of FSUE «VIAM» SSC of RF on realization of «Strategic directions of the development of materials and technologies of their processing for the period until 2030». Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 3–33. DOI: 10.18577/2071-9140-2015-0-1-3-33.
4. Kablov E.N. The key problem materials. Trends and guidelines for innovative development in Russia. Moscow: VIAM, 2015, pp. 458–464.
5. Kablov E.N. Materials of a new generation the basis of innovation, technological leadership and national security of Russia. Intellekt i tekhnologii, 2016, no. 2 (14). S. 16–21.
6. Makarov A.V. Radiographic control. Topical questions left without answers. Nerazrushayushchiy kontrol. Tochka opory, 2020, no. 1, p. 25.
7. Gnedin M.M., Shablov S.V. Radiographic control. Requirements for the choice of radiographic film. V mire nerazrushayushchego kontrolya, 2019, no. 2, pp. 14–18.
8. Makarov A.V. Some features of the use of GOST 7512–82 and GOST ISO 17636-1 when inspecting pipelines. V mire nerazrushayushchego kontrolya, 2019, no. 2, pp. 22–24.
9. Kosarina E.I., Stepanov A.V., Demidov A.A., Krupnina O.A., Turbin E.M. Testing of radiographic films to determine the possibility of their application for NDT of aircraft products. Vestnik MGTU im. Bauman, 2016, vol. 19, no. 2, pp. 61–65.
10. Sorokin A.S., Galkin D.I., Ivanaisky E.A. Quantitative assessment of the information content of radiographic control using ROC analysis. Kontrol. Diagnostika, 2020, no. 5, pp. 4–11.
11. Kosarina E.I., Stepanov A.V., Demidov A.A., Krupnina O.A. Sensitometer for technical radiographic films. Aviacionnye materialy i tehnologii, 2016, no. 3 (42), pp. 88–94. DOI: 10.18577/2071-9140-2016-0-3-88-94.
12. Kosarina E.I., Krupnina O.A., Demidov A.A., Mikhaylova N.A. Digital optical pattern and its dependence on the radiation image at non-destructive testing by method of digital radiography. Aviacionnye materialy i tehnologii, 2019, no. 1 (54), pp. 37–42. DOI: 10.18577/2071-9140-2019-0-1-37-42.
13. Velichko V.Ya. Quality parameters of radiographic images according to new standards GOST ISO 17636-1-2: 2017. V mire nerazrushayushchego kontrolya, 2018, no. 3, pp. 46–55.
14. Smirnova N.I. New GOSTs on radiation control. Rosstandart informs. V mire nerazrushayushchego kontrolya, 2019, no. 1, p. 28–29.
15. Chertishchev V.Yu. The estimation of the probability of defects detection by the acoustic methods, depending on their size in constructions from PCM for output control data in the form of binary Aviaсionnye materialy i tehnologii, 2018, no. 3, pp. 65–79. DOI: 10.18577/2071-9140-2018-0-3-65-79.

10.

dx.doi.org/ 10.18577/2307-6046-2020-0-67-91-100

УДК 620.193.8

Varchenko E.A., Vetrova E.Yu.

Research of the biological and corrosion resistance of samples of aluminum alloy after natural tests in the Gelenjik bay. Part 1

The main goal in the formulation of this work was to study the influence of biological and physico-chemical factors of sea water on the change in the properties of metallic and nonmetallic materials in the coastal zone of the Gelendzhik Bay. In this part of the article, the biological component of this work is considered, a qualitative and quantitative assessment of biofouling materials after a seasonal (summer) exposure is given. Separately, attention is focused on the lack of reliable, simple and, most importantly, reliable experimental techniques to unambiguously distinguish the biological component from the general corrosion background.

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Reference list

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5. Kablov E.N. The key problem is materials. Trends and guidelines for innovative development in Russia. Moscow: VIAM, 2015, pp. 458–464.
6. Kablov E.N., Startsev O.V. The basic and applied research in the field of corrosion and ageing of materials in natural environments (review). Aviacionnye materialy i tehnologii, 2015, no. 4 (37), pp. 38–52. DOI: 10.18577/2071-9140-2015-0-4-38-52.
7. Kablov E.N., Startsev V.O. Systematical analysis of the climatics influence on mechanical properties of the polymer composite materials based on domestic and foreign sources (review). Aviacionnye materialy i tehnologii, 2018, no. 2 (51), pp. 47–58. DOI: 10.18577/2071-9140-2018-0-2-47-58.
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11.

dx.doi.org/ 10.18577/2307-6046-2020-0-67-101-117

УДК 614.841.345:629.7.042.2

Barbotko S.L., Volnyj O.S., Bochenkov M.M.

Analysis of the US federal aviation administration proposals for the reform of aviation standards regarding the fire safety of used materials (review)

A draft of the US Federal Aviation Administration on amendments to the text of aviation standards regarding fire safety requirements is considered. In the proposed set of documents, a significant change in the requirements and the test methods used is planned. After the adoption of this amendment, in order to certify new brands of domestic aviation equipment for compliance with foreign aviation standards, as well as to create competitive materials, it is necessary to develop a domestic testing base for conducting fire tests.

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12.

dx.doi.org/ 10.18577/2307-6046-2020-0-67-118-128

УДК 539.24

Valevin E.O., Startsev V.O., Zelenina I.V.

Thermal aging, surface degradation and water transfer in carbon fiber reinforced plastic VKU-38TR

Using the methods of thermogravimetry, analysis of 3D images of the surface topography and kinetics of moisture transfer, the mechanism of thermal aging and physicochemical transformations under the influence of elevated temperatures in carbon fiber reinforced plastic VKU-38TR is studied. According to the results of profilometry, it was proved that the degree of destruction of the surface layer of the studied carbon fiber reinforced plastic depends on the duration of exposure to the operating temperature and its value. The significant effect of thermal aging on the moisture absorption of carbon fiber reinforced plastic is shown.

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