Articles
A study of the structure of a single-crystal sample of a nickel heat-resistant alloy, brittle destroyed by mechanical cutting. The study was carried out using x-ray diffractometry – «swing» and the Laue method. The possibilities of the Laue method for studying local defects of various origin are shown. Based on the obtained data, an assumption is made about the recrystallization nature of structural defects in a single crystal of a nickel heat-resistant alloy; the elastic properties of the single crystal are estimated.
2. Petrushin N.V., Ospennikova O.G., Svetlov I.L. Single-crystal Ni-based superalloys for turbine blades of advanced gas turbine engines. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 72−103. DOI: 10.18577/2071-9140-2017-0-S-72-103.
3. Petrushin N.V., Elyutin E.S., Korolev A.V. Monocrystalline heat-resistant alloys: composition, technologies, structure and properties. Materials of Vseros. scientific and technical conf. «Fundamental and applied research in the field of creation of cast heat-resistant nickel and intermetallic alloys and high-performance technologies for the manufacture of GTE parts». Moscow: VIAM, 2017, pp. 271–303.
4. Toloraya V.N., Kablov E.N., Demonis I.M. Technology of obtaining monocrystalline castings of turbine blades of gas turbine engine of a given crystallographic orientation from rhenium-containing heat-resistant alloys. Liteinye heat-resistant alloys. The effect of S.T. Kishkina / ed. E.N. Kablov. Moscow: Nauka, 2006, pp. 206–218.
5. Petrushin N.V., Elyutin E.S., Visik E.M., Golynets S.A. Development of a single-crystal high-temperature nickel alloy of the V generation. Metally, 2017, no. 6, pp. 38–51.
6. Kablov E.N. VIAM: new generation materials for PD-14. Krylya Rodiny, 2019, no. 7-8, pp. 54–58.
7. Reed R.C. The Superalloys: Fundamentals and Applications. Cambridge University Press, 2006. 372 pp.
8. Shalin R.E., Svetlov I.L., Kachanov E.B., Toloraya V.N., Gavrilin O.S. Monocrystals of heat-resistant nickel alloys. Moscow: Mashinostroenie, 1997. 336 p.
9. Toloraya V.N., Kablov E.N., Svetlov I.L., Orekhov N.G., Golubovsky E.R. Anisotropy of strength characteristics of single crystals of heat-resistant nickel alloys. Gorny information-analytical bulletin. 2005. Special issue, pp. 225-236.
10. Toloraya V.N., Kablov E.N., Orekhov N.G., Ostroukhova G.A. The structure and growth defects of single crystals of heat-resistant nickel alloys. Gornyy informatsionno-analiticheskiy byulleten, 2005. Special issue, pp. 190–202.
11. Nazarkin R.M., Kolodochkina V.G., Ospennikova O.G., Orlov. M.R. The microstructure modifications of single crystals of Ni-based superalloys in time-tested turbine blades. Aviacionnye materialy i tehnologii, 2016, no. 4 (45), pp. 9–17. DOI: 10.18577/2071-9140-2016-0-4-9-17.
12. Nazarkin R.M. X-ray diffraction techniques for precise determination of lattice constants in Ni-based superalloys: a brief review. Aviacionnye materialy i tehnologii, 2015, no. 1 (34), pp. 41–48. DOI: 10.18577/2071-9140-2015-0-1-41-48.
13. Kuzmina N.A., Pyankova L.A. Control of crystallographic orientation of monocrystalline nickel castings heat-resistant alloys by х-ray diffractometry. Trudy VIAM, 2019, no. 12 (84), paper no. 02. Available at: http://www.viam-works.ru (accessed: August 12, 2020). DOI: 10.18577/2307-6046-2019-0-12-11-19.
14. Khayutin S.G. About misorientation of grains during directional crystallization. Metallovedeniye i termicheskaya obrabotka metallov, 2007, no. 6, pp. 42–43.
15. Sidokhin E.F., Sidokhin F.A., Khayutin S.G. On the substructure of monocrystalline GTE blades. Aviatsionnaya promyshlennost, 2009, no. 1, pp. 34–36.
16. Sidokhin F.A., Sidokhin A.F., Sidokhin E.F. On the determination of the crystallographic orientation of single crystals by the Laue method. Zavodskaya laboratoriya. Diagnostika materialov, 2009, vol. 75, no. 1, pp. 35–37.
17. Potrakhov N.N., Khayutin S.G., Lifshits V.A., Oses R. Installation PRDU-KROS for express determination of crystallographic orientation of cubic single crystals by inverse Laue patterns. Zavodskaya laboratoriya. Diagnostika materialov, 2015, vol. 81, no. 8, pp. 27–30.
18. Oses R., Lifshits V.A., Potrakhov E.N., Potrakhov N.N. Program for decoding inverse laue patterns of fcc single crystals to determine the crystallographic orientation of samples (CGO analysis): certificate. about the state. reg. Computer programs, no. 201164448. 2011.
19. Kuzmina N.A., Lifshits V.A., Potrakhov E.N., Potrakhov N.N. Comparative structure control of single-crystal castings of nickel superalloys x-ray diffraction methods of oscillation and Laue. Trudy VIAM, 2019, no. 9 (81), paper no. 02. Available at: http://www.viam-works.ru (accessed: August 12, 2020). DOI: 10.18577/2307-6046-2019-0-9-15-25.
20. Krivko A.I., Epishin A.I., Svetlov I.L. et al. Elastic properties of single crystals of nickel alloys. Problemy prochnosti, 1988, no. 2, pp. 68–75.
21. Svetlov I.L., Sukhanov N.N., Samoilov A.I. et al. Temperature-orientation dependences of the characteristics of short-term strength, Young's modulus and the coefficient of linear expansion of single crystals of the ZhC6F alloy. Problemy prochnosti, 1987, no. 1, pp. 51–56.
22. Cast heat-resistant alloys. The effect of S.T. Kishkina / ed. E.N. Kablov. Moscow: Nauka, 2006. 272 p.
23. Neiman A.V., Filonova E.V., Iskhodzhanova I.V. On local recrystallization in single crystals of high-temperature nickel alloys. Metallurgiya i mashinostroyeniye, 2013, no. 1, pp. 19–22.
Properties of glued joints of D16-AT aluminum alloy with previously put adhesive priming covering EP-0214, received using glue-hermetic Elasil 137-175M are given. Stability of properties of glued joints, both without first coat, and with first coat EP-0214 is shown, is direct after pasting and after thermal aging at temperatures up to 250 °С, influences of water, tropical conditions. Application of priming covering allows to increase gap between anodizing and pasting operations and to increase corrosion resistance.
2. Kablov E.N. The role of chemistry in the creation of new generation materials for complex technical systems. Abstracts of report XX Mendeleev Congress on General and Applied Chemistry. Ekaterinburg: UB of RAS, 2016, pp. 25–26.
3. Kablov E.N., Chursova L.V., Lukina N.F., Kutsevich K.E., Rubtsova E.V., Petrova A.P. Investigation of epoxy-polysulfone polymer systems as the basis for high-strength adhesives for aviation purposes. Klei. Germetiki. Tekhnologii, 2017, no. 3, pp. 7–12.
4. Petrova A.P., Anikhovskaya L.I. Effect of EP-0234 adhesive primer on the properties of adhesive joints made with VK-50 phenolic rubber glue. Klei. Germetiki. Tekhnologii, 2016, no. 6, pp. 26–28.
5. Petrova A.P., Lukina N.F. Influence of EP-0234 adhesive primer on the performance of epoxy film glue. Klei. Germetiki. Tekhnologii, 2015, no. 9, pp. 16–19.
6. Armor for «Buran». Materials and technologies of VIAM for the ISS «Energia-Buran». Ed. E.N. Kablov. Moscow: Nauka i zhizn, 2013, 128 p.
7. Storozhenko P.A., Minasyan R.M., Polivanov A.N., Nikitushkin I.V., Minasyan O.I. New heat-conducting silicone sealants. Klei. Germetiki. Tekhnologii, 2017, no. 2, pp. 7–10.
8. Minasyan R.M. One-component silicone sealants. Klei. Germetiki. Tekhnologii, 2010, no. 10, pp. 18–20.
9. Minasyan R.M., Polivanov A.N., Minasyan O.I. The main directions of work of GNIICHTEOS in the field of organosilicon adhesives-sealants. Khimicheskaya promyshlennost segodnya, 2015, no. 11, pp. 28–32.
10. Aviation materials: reference book: in 13 vols. Ed. E.N. Kablov. Moscow: VIAM, 2019. Vol. 10: Adhesives, sealants, rubbers, hydraulic fluids, part 1: Adhesives, adhesive prepregs, 275 p.
11. Petrova A.P., Donskoy A.A. Adhesive materials. Sealants: a reference book. Saint Petersburg: Professional, 2008, 589 p.
12. Kuznetsova V.A., Zheleznyak V.G., Silayeva A.A. Influence of mechanical characteristics of priming coverings on stability to cyclic mechanical loads of systems of the erosion resistant disperse reinforced coatings. Trudy VIAM, 2018, no. 6 (66), paper no. 07. Available at: http://www.viam-works.ru (accessed: August 03, 2020). DOI: 10.18577/2307-6046-2018-0-6-59-67.
13. Antipov V.V., Petrova A.P., Kozlov I.A., Fomina M.A., Volkov I.A. Influence of technological heatings and ways of surface preparation under pasting on mechanical properties of aluminum foil from alloy AMg2N. Trudy VIAM, 2018, no. 7 (67), paper no. 02. Available at: http://www.viam-works.ru (accessed: August 03, 2020). DOI: 10.18577/2307-6046-2018-0-7-10-24.
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15. Northern V.V., Minasyan R.M., Makarenko I.A., Bizyukova N.M. The mechanism of «cold» vulcanization of low-molecular polyorganosiloxane rubbers. Vysokomolekulyarnye soyedineniya, 1976, vol. 18, no.6, pp. 1276–1281.
16. Method for producing silicone glue and glue composition: pat. 2009145967/05 Rus. Federation, no. 2467048; filed 07.12.09; publ. 20.11.12.
17. Primer composition for organosilicon sealants: pat. 2004109931/04 Rus. Federation, no. 2272059; filed 02.04.04; publ. 20.03.06.
18. Savenkova A.V., Tikhonova I.V., Trebukova E.A. Heat and frost-resistant sealants. Aviation materials at the turn of the XX–XXI centuries. Moscow: VIAM, 1994, pp. 432–439.
19. Antipov V.V., Chesnokov D.V., Kozlov I.A., Volkov I.A., Petrova A.P. Surface preparation aluminum alloy V-1469 before use in the composition of layered hybrid material. Trudy VIAM, 2018, no. 4 (64), paper no. 07. Available at: http://www.viam-works.ru (accessed: August 03, 2020). DOI: 10.18577/2307-6046-2018-0-4-59-65.
20. Sorokin M.F., Kochnova Z.A., Zakharova A.A., Golova N.A. Curing of epoxy oligomers with aminoalkoxysilanes. Lakokrasochnyye materialy i ikh primeneniye, 1986, no. 5, pp. 24–28.
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22. Anikhovskaya L.I., Pavlovskaya T.G., Dementyeva L.A., Petrova A.P. Surface preparation for bonding. Available at: https://docplayer.ru/61526227-Podgotovka-poverhnostey-pod-skleivanie.html (accessed: August 25, 2020).
The study of the operational properties of fiberglass, developed for use in the air conditioning system of aircraft, after exposure to accelerated climatic factors. The results of studies of the properties of fiberglass based on phenol-formaldehyde binder grade VSF-16M after exposure to thermal and heat-moisture aging, the influence of aggressive media, as well as mycological tests are considered. The microhardness of a polymer matrix in plastic is investigated depending on the influence of operating factors. The assessment of the properties of fiberglass for compliance with the norms of AP-25 (p. 831 «Ventilation» – the content of toxic impurities in the air).
2. State Standard 9.301–86. Unified system of protection against corrosion and aging. Metallic and non-metallic inorganic coatings. General requirements. Moscow: Standartinform, 2010. 16 p.
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7. Lukyanychev D.A., Tsygantsov I.A., Khusyanov Sh.M. Creation of a system for collecting, recording and analyzing corrosion defects arising during the operation of aircraft of the Su brand. Fundamental and applied research of corrosion and aging of materials in climatic conditions: problems and prospects: materials II scientific and technical. conf. Moscow, 2015. Available at: https://conf.viam.ru/sites/default/files/uploads/proceedings/696.rar (accessed: July 27, 2020).
8. Fundamentals of the state policy of the Russian Federation in the Arctic for the period up to 2020 and further perspective. Available at: https://www.gov.spb.ru/static/writable/ckeditor/uploads/2018/05/14 (accessed: July 22, 2020).
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10. Kablov E.N., Kirillov V.N., Zhilikov V.P., Zhirnov A.D. Study of climatic resistance of aviation materials. Collection of materials of the SB RAS «Ways of combining the potential of science in the interests of solving urgent fundamental and applied problems of strategic development of the subjects of the Russian Federation». Yakutsk, 2003, pp. 191–196.
11. Kablov E.N. Composites: Today and Tomorrow. Metally Evrazii, 2015, no. 1, pp. 36–39.
12. Kablov E.N. Materials for «Buran» spaceship – innovative solutions of formation of the sixth technological mode. Aviacionnye materialy i tehnologii, 2013, no. S1, pp. 3–9.
13. Kirillov V.N. Investigation of climatic resistance of composite non-metallic materials. Collection of abstracts of reports Intern. scientific and technical conf. «Topical issues of aviation materials science». Moscow: VIAM, 2007, pp. 133–134.
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16. Startsev V.O., Mahonkov A.Yu., Kotova E.A. Mechanical properties and moisture resistance of PCM with damages. Aviacionnye materialy i tehnologii, 2015, no. S1, pp. 49–55. DOI: 10.18577/2071-9140-2015-0-S1-49-55.
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19. Veshkin E.A., Satdinov R.A., Postnov V.I., Strelnikov S.V. Modern polymeric materials for the manufacture of air conditioning elements in aircraft. Polymer composite materials and production technologies of a new generation: collection of articles. reports conf. Moscow: VIAM, 2017, p. 16.
20. Standards of airworthiness of transport category aircraft: Aviation Regulations-25. Moscow: Aviaizdat, 2009. 267 p.
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24. Goyal R.K., Tiwari A.N., Negi Y.S. Microhardness of PEEK / ceramic micro- and nanocomposites: Correlation with Halpin – Tsai model. Materials Science and Engineering A, 2008, vol. 491 (1-2), pp. 230–236.
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27. Barbotko S.L. Development of the fire safety test methods for aviation materials. Aviacionnye materialy i tehnologii, 2017, no. S, pp. 516–526. DOI: 10.18577/2071-9140-2017-0-S-516-526.
28. Barbotko S.L., Kirillov V.N., Shurkova E.N. Fire safety evolution for polymer composites of aeronautical application. Aviacionnye materialy i tehnologii, 2012. no. 3, pp. 56–63.
29. Satdinov R.A., Veshkin E.A., Postnov V.I., Strelnikov S.V. РСМ low-pressure air ducts in aircraft. Trudy VIAM, 2016, no. 8, paper no. 08. Available at: http://www.viam-works.ru (accessed: May 22, 2020). DOI: 10.18577/2307-6046-2016-0-8-8-8.
The description of hybrid metalcarbon reinforcing filler is provided, results of determination of its properties are provided. As object for research it is considered CFRP on the basis of hybrid metalcarbon reinforcing filler of the VTkU-2.280M brand and the epoxy molten binding. Experimental samples of prepregs CFRP on the basis of epoxy molten binding and two types of fillers are made: hybrid metalcarbon reinforcing filler of the VTkU-2.280M brand and carbon equal strength filler of the VTkU-2.200 brand, properties of prepregs and CFRP are investigated, the comparative analysis of the received results is carried out. Possible options of application of hybrid metalcarbon reinforcing filler and PKM on its basis are considered.
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Based on the study of the wetting phenomenon and the theory of adhesion, the surface of fiberglass of the VPS-53K brand was studied before and after its treatment with atmospheric pressure plasma, which is one of the advanced methods of surface preparation for various adhesion processes. Two methods for determining the free energy of a surface are considered – the OUN's, Wendt's, Rabel's, and Kjelbla's method and the extended Fowkes method. The values of the free energy of the surface and its components are obtained using two methods under consideration. The connection between the energy characteristics of the surface of fiberglass of the VPS-53 K brand and the strength of the adhesive joint based on it is established.
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The interaction of the SiC–SiCw–B4C–AlN system ceramic composite material (CCM) with the EP648 alloy in the process of high-temperature brazing was studied. The smallest erosion activity both in relation to CCM, and to the EP648 alloy, has HMP solder VPr50. An experimental constructionally similar sample of the nozzle assembly sector was made using uncooled nozzle blade prototypes from CCM. Tests of an experimental constructionally similar sample of the nozzle assembly sector at a temperature of 1500 °C were carried out. No traces of material ablation from the surface of the CMC were found.
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Рresents a review of the application of the active brazing method for joining fibrous compo-site materials based on titanium alloy with ceramics based on aluminum oxide and zirconium dioxide. The basic problem arising from the combination of metals and ceramics, examples of solving problems compounds represented by the relationship of the microstructure of the connection zone with mechanical properties and shows the effect of additives Ti, B and W on microstructure and mechanical properties. Conclusions are made about the possibility of obtaining high-quality and durable compounds and factors affecting them.
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The article describes the results of research work on the reinforcement of concrete structures via carbon reinforcing filler with a cold curing resin. As an object of research were selected: brand of concrete M-350 and experimental cold curing carbon fiber based on an epoxy matrix. The physico-mechanical characteristics of carbon fiber are investigated. The properties of concrete samples externally reinforced with carbon fiber after conducting full-scale exposure in various conditions and without it are investigated. It was established, that strength gain of reinforced samples compared to purely concrete samples is up to 550%.
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Рrovides an overview of scientific and technical information – Russian and foreign periodicals, patents for inventions – in the field of the use of polymeric materials in the sports industry and sports infrastructure. Data on world manufacturers, applied technologies, Russian developments in this direction are presented, examples of the practical use of polymeric materialsin the sports industry are shown. Special attention is paid to polymer composite materials,in particular, based on carbon fibers.
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Provides an overview of coating removal methods widely used in the aviation industry to prepare the surface of used parts for subsequent restoration and repair. The analysis of the main advantages and disadvantages methods of removing coatings is carried out. The results of the application of the promising method of electrolyte-plasma treatment are also presented.
For the first time in the domestic and foreign aviation industry, VIAM has developed a comprehensive technology for repairing spent turbine blades, including removing coatings by electrolytic-plasma surface treatment.
2. Kablov E.N., Muboyadzhyan S.A. Protective coatings for turbine blades of promising gas turbine engines. Gazoturbinnye tekhnologii, 2001, no. 2 (12), pp. 30–32.
3. Popova S.V., Muboyadzhyan S.A., Budinovskiy S.A., Dobrynin D.A. The feature of electrolytic plasma etching of heat resistant coatings from parts surface of high-temperature nickel alloys. Trudy VIAM, 2016, no. 2 (38), paper no. 04. Available at: http://www.viam-works.ru (accessed: August 17, 2020). DOI: 10.18577/2307-6046-2016-0-2-4-4.
4. Popova S.V., Dobrynin D.A., Muboyadzhyan S.A., Budinovskiy S.A. Removal of heat resisting condensation and diffusion coatings from the surface of GTE blades before and after the operating time. Trudy VIAM, 2017, no. 1 (49), paper no. 04. Available at: http://www.viam-works.ru (accessed: August 17, 2020). DOI: 10.18577/2307-6046-2017-0-1-4-4.
5. Dobrynin D.A., Pavlova T.V., Afanasyev-Khodykin A.N., Alekseeva M.S. The use of electrolytic-plasma treatment for repair of GTE blades. Trudy VIAM, 2019, No. 8 (80), paper no. 03. Available at: http://www.viam-works.ru (accessed: August 17, 2020). DOI: 10.18577//2307-6046-2019-0-8-18-26.
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9. Method of removing a coating from a substrate: pat. US6905396B1; filed 20.11.03; publ. 14.07.05.
10. Process for treating the surface of a component, made from a Ni based superalloy, to be coated: pat. US6440238B1; filed 09.08.99; publ. 27.08.02.
11. Method for repairing a thermal barrier coating: pat. US6544346B1; filed 01.07.97; publ. 08.04.03.
12. Method of decoating a turbine blade: pat. US6660102B2; filed 27.12.00; publ. 17.10.02.
13. Process for applying a protective layer: pat. US7736704B2; filed 15.09.04; publ. 10.08.06.
14. Method for selectively removing coatings from metal substrates: pat. US8021491B2; filed 07.12.06; publ. 22.10.09.
15. Method for removal of surface layers of metallic coatings: pat. US6036995A; filed 31.01.97; publ. 14.03.00.
16. Method for removing aluminide coating from metal substrate and turbine engine part so treated: pat. US7270764B2; filed 09.01.03; publ. 03.11.05.
17. Method for cleaning metal parts: pat. US4324594A; filed 02.02.78; publ. 13.04.82.
18. Chemical stripping composition and method: pat. US8859479B2; filed 26.08.11; publ. 28.02.13.
19. Method of removing heat-resistant coating from parts made of heat-resistant nickel alloys: pat. 2339738C1 Rus. Federation; filed 27.03.07; publ. 27.11.08.
20. Method for removing coatings from parts made of heat-resistant alloys: pat. 2200211C2 Rus. Federation; filed 07.03.01; publ. 10.03.03.
21. Method for repairing turbine blades of a gas turbine engine: pat. 2367554С2 Rus. Federation; filed 08.11.07; publ. 20.09.09.
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23. Method for removing coating from a metal substrate: US Pat. 2094546С1 Rus. Federation; filed 03.04.95; publ. 27.10.97.
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25. Way of control of extent of removal of covering from details from heat resisting nickel alloys: pat. 2440878С2 Rus. Federation; filed 21.04.09; publ. 27.01.12.
26. Way of removal of heat resisting metallic coating: pat. 2228396С1 Rus. Federation; filed 19.09.02; publ. 10.05.04.
27. Way of removal of alyuminidny covering on the basis of nickel: pat. 2211261С2 Rus. Federation; filed 12.11.01; publ. 27.08.03.
The low cycle fatigue of heat-resistant nickel alloys with a single crystal structure VZHM7 and VIN3 was studied. The tests were carried out under conditions of monitoring the complete deformation in the cycle, loading of the type «tension-compression» occurred according to a sinusoidal law with a frequency of 0,5 Hz. For both alloys, tests were carried out for three crystallographic orientations ([001], [011], [111]) at two temperatures: 500 and 850 °C. Regression lines were constructed, the limits of limited endurance were found on the basis of 104 cycles. The influence of test temperature and crystallographic orientation on the endurance limit of alloys and RMS is analyzed.
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The method of capillary electrophoresis was used to measure the content of aggressive ions in 7 geographical points of the Gelendzhik bay in the air atmosphere and sea water during the period from September 1, 2019 to January 31, 2020. The results of measurements of the contents of K+, Na+, Mg2+, Ca2+, , Cl-, F- are compared with meteorological indicators at the time of measurement. It is shown that the total concentration of cations and anions in sea water corresponds to its salinity measured by the standard method. A high correlation between the chemical composition of samples in air and sea water was revealed.
2. Kablov E.N., Startsev O.V., Medvedev I.M. Review of international experience on corrosion and corrosion protection. Aviacionnye materialy i tehnologii, 2015, no. 2 (35), pp. 76–87. DOI: 10.18577/2071-9140-2015-0-2-76-87.
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